UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
Form 10-Q
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|
| þ |
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QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES
EXCHANGE ACT OF 1934 |
For the quarterly period ended June 30, 2007
OR
| |
|
|
| o |
|
TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES
EXCHANGE ACT OF 1934 |
For the transition period from
to
Commission File
Number 000-50132
Sterling
Chemicals, Inc.
(Exact name of registrant as
specified in its charter)
| |
|
|
Delaware (State or other
jurisdiction of incorporation or organization) |
|
76-0502785 (IRS Employer
Identification No.) |
| |
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|
333 Clay Street,
Suite 3600 Houston, Texas 77002-4109 (Address of
principal executive offices) |
|
(713) 650-3700 (Registrant’s
telephone number, including area
code) |
Indicate by check mark whether the
registrant (1) has filed all reports required to be filed by
Section 13 or 15(d) of the Securities Exchange Act of 1934 during the
preceding 12 months (or for such shorter period that the registrant was
required to file such reports), and (2) has been subject to such filing
requirements for the past 90 days. Yes þ No
o.
Indicate by check mark whether the
registrant is a large accelerated filer, an accelerated filer, or a
non-accelerated filer. See definition of “accelerated filer and large
accelerated filer” in Rule 12b-2 of the Exchange Act. (Check one):
Large accelerated filer o Accelerated filer o
Non-accelerated filer þ
APPLICABLE ONLY TO
ISSUERS INVOLVED IN BANKRUPTCY PROCEEDINGS DURING THE PRECEDING FIVE YEARS:
Indicate by check mark whether the
registrant has filed all documents and reports required to be filed by
Section 12, 13 or 15(d) of the Securities Exchange Act of 1934 subsequent
to the distribution of securities under a plan confirmed by a court. Yes þ No o.
Indicate by check mark whether the
registrant is a shell company (as defined in Rule 12b-2 of the Exchange
Act). Yes o No þ.
As of July 31, 2007, Sterling
Chemicals, Inc. had 2,828,460 shares of common stock outstanding.
IMPORTANT
INFORMATION REGARDING THIS FORM 10-Q
Unless otherwise indicated, references
to “we,” “us,” “our” and “ours” in this Form 10-Q refer collectively to Sterling
Chemicals, Inc. and our wholly-owned subsidiary.
Readers should consider
the following information as they review this Form 10-Q:
Forward-Looking
Statements
Certain written and oral statements
made or incorporated by reference from time to time by us or our representatives
are “forward-looking statements” within the meaning of Section 27A of the
United States Securities Act of 1933, as amended, and Section 21E of the
United States Securities Exchange Act of 1934, as amended (the “Exchange Act”).
All statements other than statements of historical fact are, or may be deemed to
be, forward-looking statements. Forward-looking statements include, without
limitation, any statement that may project, indicate or imply future results,
events, performance or achievements, and may contain or be identified by the
words “expect,” “intend,” “plan,” “predict,” “anticipate,” “estimate,”
“believe,” “should,” “could,” “may,” “might,” “will,” “will be,” “will
continue,” “will likely result,” “project,” “forecast,” “budget” and similar
expressions. Statements in this report that contain forward-looking statements
include, but are not limited to, information concerning our possible or assumed
future results of operations and statements about the following subjects:
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• |
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the cyclicality of the petrochemicals industry; |
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• |
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current and future industry conditions and their effect on our results
of operations or financial position; |
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• |
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the extent, timing and impact of expansions of production capacity of
our products, by us or by our competitors; |
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• |
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the potential effects of market and industry conditions and
cyclicality on our competitiveness, business strategy, results of
operations or financial position; |
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• |
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the adequacy of our liquidity; |
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our environmental management programs and safety initiatives; |
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our market sensitive financial instruments; |
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future uses of, and requirements for, financial resources; |
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future contractual obligations; |
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future amendments, renewals or terminations of existing contractual
relationships; |
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business strategies; |
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growth opportunities; |
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competitive position; |
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expected financial position; |
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future cash flows or dividends; |
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budgets for capital and other expenditures; |
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plans and objectives of management; |
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outcomes of legal proceedings; |
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compliance with applicable laws; |
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• |
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our reliance on marketing partners; |
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• |
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adequacy of insurance coverage or indemnification rights; |
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• |
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the timing and extent of changes in commodity prices for our products
or raw materials; |
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• |
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petrochemicals industry production capacity or operating rates; |
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• |
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increases in the cost of, or our ability to obtain, raw materials or
energy; |
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regulatory initiatives and compliance with governmental laws or
regulations, including environmental laws or regulations; |
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customer preferences; |
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our ability to attract or retain high quality employees; |
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operating hazards attendant to the petrochemicals industry; |
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• |
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casualty losses, including those resulting from weather related
events; |
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• |
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changes in foreign, political, social or economic conditions; |
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risks of war, military operations, other armed hostilities, terrorist
acts or embargoes; |
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• |
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changes in technology, which could require significant capital
expenditures in order to maintain competitiveness or could cause existing
manufacturing processes to become obsolete; |
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• |
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cost, availability or adequacy of insurance; and |
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• |
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various other matters, many of which are beyond our
control. |
i
The risks included here are not
exhaustive. Other sections of this report and our other filings with the
Securities and Exchange Commission, including, without limitation, our Annual
Report on Form 10-K for the fiscal year ended December 31, 2006 (our
“Annual Report”), include additional factors that could adversely affect our
business, results of operations or financial performance. See “Risk Factors”
contained in Item 1A of Part I of our Annual Report. Given these risks
and uncertainties, investors should not place undue reliance on forward-looking
statements. Forward-looking statements included in this Form 10-Q are made only
as of the date of this Form 10-Q and are not guarantees of future performance.
Although we believe that the expectations reflected in these forward-looking
statements are reasonable, such expectations may prove to have been incorrect.
All written or oral forward-looking statements attributable to us, or persons
acting on our behalf, are expressly qualified in their entirety by these
cautionary statements.
Document
Summaries
Descriptions of documents and
agreements contained in this Form 10-Q are provided in summary form only, and
such summaries are qualified in their entirety by reference to the actual
documents and agreements filed as exhibits to our Annual Report, other periodic
reports we file with the Securities and Exchange Commission or this Form 10-Q.
Access to
Filings
Access to our annual reports on Form
10-K, quarterly reports on Form 10-Q and current reports on Form 8-K, and
amendments to those reports, filed with or furnished to the Securities and
Exchange Commission pursuant to Section 13(a) of the Exchange Act, as well as
reports filed electronically pursuant to Section 16(a) of the Exchange Act, may
be obtained through our website (http://www.sterlingchemicals.com). Our website
provides a hyperlink to a third-party website, where these reports may be viewed
and printed at no cost as soon as reasonably practicable after we have
electronically filed such material with the Securities and Exchange Commission.
The contents of our website (or the third-party websites accessible through the
various hyperlinks) are not, and shall not be deemed to be, incorporated into
this report.
ii
STERLING
CHEMICALS, INC.
INDEX
1
PART
I.
FINANCIAL INFORMATION
Item 1.
Financial Statements
STERLING
CHEMICALS, INC.
CONDENSED
CONSOLIDATED STATEMENTS OF OPERATIONS
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Three months ended June 30, |
|
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Six months ended June 30, |
|
| |
|
2007 |
|
|
2006 |
|
|
2007 |
|
|
2006 |
|
| |
|
(Unaudited) |
|
| |
|
(Dollars in Thousands, Except Share
Data) |
|
|
Revenues |
|
$ |
253,484 |
|
|
$ |
150,385 |
|
|
$ |
450,604 |
|
|
$ |
287,056 |
|
|
Cost of goods
sold |
|
|
244,005 |
|
|
|
144,903 |
|
|
|
430,961 |
|
|
|
293,426 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gross profit
(loss) |
|
|
9,479 |
|
|
|
5,482 |
|
|
|
19,643 |
|
|
|
(6,370 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Selling, general and
administrative expenses |
|
|
3,838 |
|
|
|
3,101 |
|
|
|
7,395 |
|
|
|
3,780 |
|
|
Other
(income) expense |
|
|
839 |
|
|
|
(3,337 |
) |
|
|
839 |
|
|
|
(3,724 |
) |
|
Interest and debt
related expenses, net of interest income |
|
|
4,361 |
|
|
|
2,515 |
|
|
|
7,745 |
|
|
|
4,903 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from
continuing operations before income tax |
|
|
441 |
|
|
|
3,203 |
|
|
|
3,664 |
|
|
|
(11,329 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Provision
(benefit) for income taxes |
|
|
— |
|
|
|
1,066 |
|
|
|
— |
|
|
|
(4,332 |
) |
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|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from
continuing operations |
|
$ |
441 |
|
|
$ |
2,137 |
|
|
$ |
3,664 |
|
|
$ |
(6,997 |
) |
|
Loss from discontinued
operations (net of tax benefit of zero, $364, zero and $1,085,
respectively) |
|
|
887 |
|
|
|
496 |
|
|
|
1,441 |
|
|
|
1,751 |
|
|
|
|
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|
|
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|
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|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income
(loss) |
|
$ |
(446 |
) |
|
$ |
1,641 |
|
|
$ |
2,223 |
|
|
$ |
(8,748 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Preferred stock
dividends |
|
|
2,351 |
|
|
|
2,009 |
|
|
|
4,611 |
|
|
|
3,941 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net loss attributable
to common stockholders |
|
$ |
(2,797 |
) |
|
$ |
(368 |
) |
|
$ |
(2,388 |
) |
|
$ |
(12,689 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) per
share of common stock, basic and diluted: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from
continuing operations |
|
$ |
(0.68 |
) |
|
$ |
0.05 |
|
|
$ |
0.33 |
|
|
$ |
(3.87 |
) |
|
Loss from discontinued
operations, net of tax |
|
|
(0.31 |
) |
|
|
(0.18 |
) |
|
|
(0.51 |
) |
|
|
(0.62 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Earnings per share,
basic and diluted |
|
$ |
(0.99 |
) |
|
$ |
(0.13 |
) |
|
$ |
(0.84 |
) |
|
$ |
(4.49 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted average shares
outstanding: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic and diluted
: |
|
|
2,828,460 |
|
|
|
2,828,460 |
|
|
|
2,828,460 |
|
|
|
2,828,463 |
|
The accompanying
notes are an integral part of the condensed consolidated financial statements.
2
STERLING
CHEMICALS, INC.
CONDENSED
CONSOLIDATED BALANCE SHEETS
| |
|
|
|
|
|
|
|
|
| |
|
June 30, |
|
|
December 31, |
|
| |
|
2007 |
|
|
2006 |
|
| |
|
(Unaudited) |
|
| |
|
(Dollars in Thousands) |
|
|
ASSETS |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Current
assets: |
|
|
|
|
|
|
|
|
|
Cash and cash
equivalents |
|
$ |
57,142 |
|
|
$ |
20,690 |
|
|
Accounts receivable,
net of allowance of $2,118 and $1,987, respectively |
|
|
92,667 |
|
|
|
63,289 |
|
|
Inventories,
net |
|
|
41,401 |
|
|
|
62,078 |
|
|
Prepaid
expenses |
|
|
1,186 |
|
|
|
3,215 |
|
|
Deferred tax
asset |
|
|
3,044 |
|
|
|
3,044 |
|
|
Assets of discontinued
operations |
|
|
— |
|
|
|
20 |
|
|
|
|
|
|
|
|
|
|
Total current
assets |
|
|
195,440 |
|
|
|
152,336 |
|
|
|
|
|
|
|
|
|
|
|
|
Property, plant and
equipment, net |
|
|
82,883 |
|
|
|
83,833 |
|
|
Other assets,
net |
|
|
16,635 |
|
|
|
9,654 |
|
|
|
|
|
|
|
|
|
|
Total assets |
|
$ |
294,958 |
|
|
$ |
245,823 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
LIABILITIES AND
STOCKHOLDERS’ DEFICIENCY IN ASSETS |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Current
liabilities: |
|
|
|
|
|
|
|
|
|
Accounts
payable |
|
$ |
43,851 |
|
|
$ |
39,123 |
|
|
Accrued
liabilities |
|
|
21,831 |
|
|
|
22,872 |
|
|
Current portion of
long-term debt |
|
|
— |
|
|
|
— |
|
|
Liabilities of
discontinued operations |
|
|
217 |
|
|
|
217 |
|
|
|
|
|
|
|
|
|
|
Total current
liabilities |
|
|
65,899 |
|
|
|
62,212 |
|
|
|
|
|
|
|
|
|
|
|
|
Long-term debt |
|
|
150,000 |
|
|
|
100,579 |
|
|
Deferred tax
liability |
|
|
3,044 |
|
|
|
— |
|
|
Deferred credits and
other liabilities |
|
|
37,250 |
|
|
|
49,291 |
|
|
Redeemable preferred
stock |
|
|
61,118 |
|
|
|
56,507 |
|
|
Commitments and
contingencies (Note 6) |
|
|
|
|
|
|
|
|
|
Stockholders’
equity: |
|
|
|
|
|
|
|
|
|
Common stock, $.01 par
value |
|
|
28 |
|
|
|
28 |
|
|
Additional paid-in
capital |
|
|
179,909 |
|
|
|
184,500 |
|
|
Accumulated
deficit |
|
|
(211,391 |
) |
|
|
(213,614 |
) |
|
Accumulated other
comprehensive income |
|
|
9,101 |
|
|
|
6,320 |
|
|
|
|
|
|
|
|
|
|
Total stockholders’
deficiency in assets |
|
|
(22,353 |
) |
|
|
(22,766 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total liabilities and
stockholders’ deficiency in assets |
|
$ |
294,958 |
|
|
$ |
245,823 |
|
|
|
|
|
|
|
|
|
The accompanying
notes are an integral part of the condensed consolidated financial statements.
3
STERLING
CHEMICALS, INC.
CONDENSED
CONSOLIDATED STATEMENTS OF CASH FLOWS
| |
|
|
|
|
|
|
|
|
| |
|
Six months ended June 30, |
|
| |
|
2007 |
|
|
2006 |
|
| |
|
(Unaudited) |
|
| |
|
(Dollars in Thousands) |
|
|
Cash flows from
operating activities: |
|
|
|
|
|
|
|
|
|
Net income
(loss) |
|
$ |
2,223 |
|
|
$ |
(8,748 |
) |
|
Adjustments to
reconcile net income (loss) to net cash provided by (used in)
operating activities: |
|
|
|
|
|
|
|
|
|
Depreciation and
amortization |
|
|
5,490 |
|
|
|
16,255 |
|
|
Interest
amortization |
|
|
375 |
|
|
|
200 |
|
|
Lower-of-cost-or-market
adjustment |
|
|
1,318 |
|
|
|
— |
|
|
Loss on
investment |
|
|
839 |
|
|
|
— |
|
|
Gain on disposal of
property, plant and equipment |
|
|
(182 |
) |
|
|
— |
|
|
Deferred tax
benefit |
|
|
— |
|
|
|
(5,477 |
) |
|
Other |
|
|
20 |
|
|
|
115 |
|
|
Change in
assets/liabilities: |
|
|
|
|
|
|
|
|
|
Accounts
receivable |
|
|
(29,358 |
) |
|
|
4,454 |
|
|
Inventories |
|
|
19,359 |
|
|
|
(10,051 |
) |
|
Prepaid
expenses |
|
|
2,029 |
|
|
|
1,882 |
|
|
Other assets |
|
|
1,976 |
|
|
|
(1,512 |
) |
|
Accounts
payable |
|
|
5,243 |
|
|
|
(14,432 |
) |
|
Accrued
liabilities |
|
|
(1,041 |
) |
|
|
(6,597 |
) |
|
Other
liabilities |
|
|
(9,260 |
) |
|
|
(4,778 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net cash used in
operating activities |
|
|
(969 |
) |
|
|
(28,689 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash flows used in
investing activities: |
|
|
|
|
|
|
|
|
|
Capital
expenditures |
|
|
(4,350 |
) |
|
|
(8,093 |
) |
|
Proceeds from the sale
of assets |
|
|
182 |
|
|
|
— |
|
|
Cash used for methanol
dismantling |
|
|
— |
|
|
|
(94 |
) |
|
|
|
|
|
|
|
|
|
Net cash used in
investing activities |
|
|
(4,168 |
) |
|
|
(8,187 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash flows from
financing activities: |
|
|
|
|
|
|
|
|
|
Repayment of tendered
Old Secured Notes |
|
|
(100,579 |
) |
|
|
— |
|
|
Proceeds from the
issuance of New Secured Notes |
|
|
150,000 |
|
|
|
— |
|
|
Debt issuance
costs |
|
|
(7,832 |
) |
|
|
— |
|
|
|
|
|
|
|
|
|
|
Net cash provided by
financing activities |
|
|
41,589 |
|
|
|
— |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net increase
(decrease) in cash |
|
|
36,452 |
|
|
|
(36,876 |
) |
|
Cash and cash
equivalents — beginning of year |
|
|
20,690 |
|
|
|
42,197 |
|
|
|
|
|
|
|
|
|
|
Cash and cash
equivalents — end of period |
|
$ |
57,142 |
|
|
$ |
5,321 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Supplemental
disclosures of cash flow information: |
|
|
|
|
|
|
|
|
|
Interest paid, net of
interest income received |
|
$ |
4,001 |
|
|
$ |
5,204 |
|
|
Cash paid for income
taxes |
|
|
299 |
|
|
|
60 |
|
The accompanying
notes are an integral part of the condensed consolidated financial statements.
4
STERLING
CHEMICALS, INC.
NOTES TO CONDENSED
CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
1. Basis of
Presentation
The accompanying unaudited interim
condensed consolidated financial statements were prepared in accordance with
accounting principles generally accepted in the United States of America
(“GAAP”) and reflect all adjustments (including normal recurring accruals)
which, in our opinion, are considered necessary for the fair presentation of the
results for the periods presented. The results of operations and cash flows for
the periods presented are not necessarily indicative of the results to be
expected for the full year. These statements should be read in conjunction with
the audited consolidated financial statements and notes thereto included in our
Annual Report on Form 10-K for the year ended December 31, 2006. The
accompanying unaudited interim condensed consolidated financial statements have
been reviewed by Deloitte & Touche LLP, our independent registered public
accounting firm, whose report is included herein.
2. Stock-Based
Compensation
On December 19, 2002, we adopted
our 2002 Stock Plan and reserved 379,747 shares of our common stock for issuance
under the plan (subject to adjustment). Under our 2002 Stock Plan, officers and
key employees, as designated by our Board of Directors, may be issued stock
options, stock awards, stock appreciation rights or stock units. There are
currently options to purchase a total of 278,500 shares of our common stock
outstanding under our 2002 Stock Plan, all at an exercise price of $31.60, and
an additional 85,414 shares of common stock available for issuance under our
2002 Stock Plan.
Stock based compensation expense was
immaterial for all periods presented.
3. Discontinued
Operations
On September 16, 2005, we
announced that we were exiting the acrylonitrile business and related derivative
operations, which included sodium cyanide and disodium iminodiacetic acid
(“DSIDA”) production. These production units had been shut down since
February 2005. We are currently in the process of dismantling our
acrylonitrile facilities, which we expect to complete in 2007. The sodium
cyanide and DSIDA facilities were dismantled in the second quarter of 2007. The
remaining acrylonitrile dismantling costs, which are being expensed as incurred,
are expected to total approximately $1 million. Our decision to exit these
businesses was based on a history of operating losses incurred by our
acrylonitrile and derivatives businesses, and was made after a full review and
analysis of our strategic alternatives.
In accordance with SFAS No. 144,
“Accounting for the Impairment and Disposal of Long Lived Assets,” we have
reported the operating results of these businesses as discontinued operations in
our condensed consolidated financial statements. The carrying amounts of assets
and liabilities related to discontinued operations as of June 30, 2007 and
December 31, 2006 were as follows:
| |
|
|
|
|
|
|
|
|
| |
|
June 30, 2007 |
|
December 31, 2006 |
| |
|
(Dollars in Thousands) |
|
Assets of
discontinued operations: |
|
|
|
|
|
|
|
|
|
Accounts receivable,
net |
|
$ |
— |
|
|
$ |
20 |
|
|
|
|
|
|
|
|
|
|
|
|
Liabilities of
discontinued operations: |
|
|
|
|
|
|
|
|
|
Accrued
liabilities |
|
|
217 |
|
|
|
217 |
|
Revenue and pre-tax losses from
discontinued operations for the three and six-month periods ended June 30,
2007 and 2006 are presented below:
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| |
|
Three months ended June 30, |
|
Six months ended June 30, |
| |
|
2007 |
|
2006 |
|
2007 |
|
2006 |
| |
|
|
|
|
|
(Dollars in thousands) |
|
|
|
|
|
Revenues |
|
$ |
— |
|
|
$ |
154 |
|
|
$ |
— |
|
|
$ |
1,005 |
|
|
Loss before income
taxes |
|
|
887 |
|
|
|
860 |
|
|
|
1,441 |
|
|
|
2,836 |
|
5
STERLING
CHEMICALS, INC.
NOTES TO CONDENSED
CONSOLIDATED FINANCIAL STATEMENTS—(Continued)
Current severance obligations are
detailed below (in thousands):
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| |
|
Accrued as of |
|
Additional |
|
|
|
|
|
Accrued as of |
| |
|
December 31, 2006 |
|
accruals |
|
Cash payments |
|
June 30, 2007 |
|
Severance
accrual |
|
$ |
217 |
|
|
$ |
— |
|
|
$ |
— |
|
|
$ |
217 |
|
4. Inventories
| |
|
|
|
|
|
|
|
|
| |
|
June 30, 2007 |
|
|
December 31, 2006 |
|
| |
|
(Dollars in thousands) |
|
|
Inventories: |
|
|
|
|
|
|
|
|
|
Finished
products |
|
$ |
15,339 |
|
|
$ |
38,485 |
|
|
Raw materials |
|
|
21,953 |
|
|
|
17,841 |
|
|
|
|
|
|
|
|
|
|
Inventories at
lower-of-cost-or-market |
|
|
37,292 |
|
|
|
56,326 |
|
|
Inventories under
exchange agreements |
|
|
43 |
|
|
|
1,818 |
|
|
Stores and supplies,
net |
|
|
4,066 |
|
|
|
3,934 |
|
|
|
|
|
|
|
|
|
|
|
|
$ |
41,401 |
|
|
$ |
62,078 |
|
|
|
|
|
|
|
|
|
5. Long-Term
Debt
On March 1, 2007, we commenced an
offer to repurchase all of our outstanding 10% Senior Secured Notes due 2007
(our “Old Secured Notes”) totaling $100.6 million (our “tender offer”).
Concurrently with our tender offer, we solicited consents from the holders of
our Old Secured Notes to, among other things, eliminate certain covenants
contained in the indenture governing our Old Secured Notes and related security
documents. On March 15, 2007, after receiving enough consents from the
holders of our Old Secured Notes, we and Sterling Chemicals Energy, Inc., our
wholly-owned subsidiary, and the trustee for our Old Secured Notes entered into
a supplemental indenture amending the indenture and the related security
documents to eliminate most of the restrictive covenants contained therein, as
well as certain events of default and repurchase rights. These amendments became
effective when we accepted for purchase the Old Secured Notes held by the
consenting holders pursuant to our tender offer and paid those holders an
aggregate of $0.1 million in consent fees. Our tender offer expired at
12:00 midnight, New York City time, on March 28, 2007. We accepted for
repurchase $58 million in aggregate principal amount of Old Secured Notes
which were validly tendered prior to the expiration of our tender offer, and we
repurchased those Old Secured Notes and paid the accrued interest thereon, on
March 30, 2007. On March 27, 2007, we issued a notice of redemption
for all of our Old Secured Notes that were not tendered pursuant to our tender
offer and, on April 27, 2007, we purchased those remaining Old Secured
Notes for an aggregate amount equal to $44 million, which included
$1.5 million in accrued interest.
On March 26, 2007, we entered into
a purchase agreement (the “Purchase Agreement”) with respect to the sale of
$150 million aggregate principal amount of 10 1/4% Senior Secured Notes
due 2015 (our “New Secured Notes”) to Jefferies & Company, Inc. and CIBC
World Markets Corp., as initial purchasers. Sterling Chemicals Energy, Inc.
(“Sterling Energy”) is also a party to the Purchase Agreement as a guarantor. On
March 29, 2007, we completed a private offering of our New Secured Notes
pursuant to the Purchase Agreement. In connection with this offering, we entered
into an indenture (our “New Indenture”) dated March 29, 2007 among us,
Sterling Energy, as guarantor, and U. S. Bank National Association, as trustee
and collateral agent. We have agreed to file an exchange offer registration
statement to exchange our New Secured Notes for a new issue of substantially
identical debt securities registered under the Securities Act. Pursuant to a
registration rights agreement among us, Sterling Energy and the initial
purchasers, we have agreed to use commercially reasonable efforts to
(i) file a registration statement by September 25, 2007 to effectuate
the exchange offer, (ii) cause the registration statement to become effective by
December 24, 2007 and (iii) complete the exchange offer within
50 days of the effective date of the registration statement. If we cannot
effect the exchange offer within the time periods above, we will be required to
file a shelf registration statement for the resale of the New Secured Notes, as
well as in certain other circumstances. If we do not comply with our obligations
under the registration rights agreement, the interest rate on our New Secured
Notes will increase 0.25% per annum for the first 90 days after such
failure and increase by an additional 0.25% per annum at the beginning of each
subsequent 90-day period if such failure continues, subject to a maximum
increase of 1.0% per annum.
Our New Indenture contains affirmative
and negative covenants and customary events of default, including payment
defaults, breaches of covenants and certain events of bankruptcy, insolvency and
reorganization, but does not require us to satisfy any financial maintenance
tests or maintain any financial ratios. If an event of default, other than an
event of default triggered upon certain bankruptcy events, occurs and is
continuing, the trustee under our New Indenture or the holders of at least 25%
in principal
6
STERLING
CHEMICALS, INC.
NOTES TO CONDENSED
CONSOLIDATED FINANCIAL STATEMENTS—(Continued)
amount of outstanding
New Secured Notes may declare our New Secured Notes to be due and payable
immediately. Upon an event of default, the trustee may also take actions to
foreclose on the collateral securing our New Secured Notes, subject to the terms
of an intercreditor agreement dated March 29, 2007 among us, Sterling
Energy, the trustee and The CIT Group/Business Credit, Inc.
We will pay interest on our New Secured
Notes on April 1 and October 1 of each year, beginning October 1, 2007. Our
New Secured Notes, which mature on April 1, 2015, are senior secured
obligations and rank equally in right of payment with all of our existing and
future senior indebtedness. Subject to specified permitted liens, our New
Secured Notes are secured (i) on a first priority basis by all of our and
Sterling Energy’s fixed assets and certain related assets, including, without
limitation, all property, plant and equipment, and (ii) on a second
priority basis by all of our and Sterling Energy’s other assets, including,
without limitation, accounts receivable, inventory, capital stock of our
domestic restricted subsidiaries (including Sterling Energy), intellectual
property, deposit accounts and investment property.
Approximately $44.1 million of the
proceeds from the sale of our New Secured Notes was deposited with the trustee
under the indenture for our Old Secured Notes and, on April 27, 2007, was
used to redeem $42.6 million in outstanding principal amount of our Old
Secured Notes that were not tendered pursuant to our tender offer, plus accrued
interest.
On December 19, 2002, we
established our Revolving Credit Agreement with The CIT Group/Business Credit,
Inc., as administrative agent and a lender, and certain other lenders (our
“revolving credit facility”), which provided up to $100 million in
revolving credit loans, subject to borrowing base limitations. Our revolving
credit facility had an initial term ending on September 19, 2007. Under our
revolving credit facility, we and Sterling Energy are co-borrowers and are
jointly and severally liable for any indebtedness thereunder. Our revolving
credit facility is secured by first priority liens on all of our accounts
receivable, inventory and other specified assets, as well as all of the issued
and outstanding capital stock of Sterling Energy. On March 29, 2007, we
amended and restated our revolving credit facility to, among other things,
extend the term of our revolving credit facility until March 29, 2012,
reduce the maximum commitment thereunder to $50 million, make certain
changes to the calculation of the borrowing base and lower the interest rates
and fees charged thereunder. Borrowings under our revolving credit facility now
bear interest, at our option, at an annual rate of either a base rate plus 0.0%
to 0.50% or the LIBOR rate plus 1.50% to 2.25%, depending on our borrowing
availability at the time. We are also required to pay an aggregate commitment
fee of 0.375% per year (payable monthly) on any unused portion. Available credit
under our revolving credit facility is subject to a monthly borrowing base of
85% of eligible accounts receivable plus 65% of eligible inventory. As of June
30, 2007, our borrowing base exceeded the maximum commitment under our revolving
credit facility, making the total credit available under our revolving credit
facility $50 million. As of June 30, 2007, there were no loans
outstanding under our revolving credit facility, and we had $9 million in
letters of credit outstanding, resulting in borrowing availability of
$41 million. Pursuant to Emerging Issues Task Force Issue No. 95-22,
“Balance Sheet Classification of Borrowings under Revolving Credit Agreements
That Include both a Subjective Acceleration Clause and a Lock-Box Arrangement,”
any balances outstanding under our revolving credit facility are classified as
current portion of long-term debt.
Our revolving credit facility contains
numerous covenants and conditions, including, but not limited to, restrictions
on our ability to incur indebtedness, create liens, sell assets, make
investments, make capital expenditures, engage in mergers and acquisitions and
pay dividends. Our revolving credit facility also includes various circumstances
and conditions that would, upon their occurrence and subject in certain cases to
notice and grace periods, create an event of default thereunder.
6. Commitments and
Contingencies
Product
Contracts:
We have two long-term agreements that
respectively provide for the dedication of 100% of our production of acetic acid
and plasticizers to separate single customers. We also have various sales and
conversion agreements, which dedicate a portion of our production of styrene to
various customers. Some of these agreements generally provide for cost recovery
plus an agreed margin or element of profit based upon market price.
Environmental
Regulations:
Our operations involve the handling,
production, transportation, treatment and disposal of materials that are
classified as hazardous or toxic and that are extensively regulated by
environmental and health and safety laws, regulations and permit requirements.
Environmental permits required for our operations are subject to periodic
renewal and may be revoked or modified
7
STERLING
CHEMICALS, INC.
NOTES TO CONDENSED
CONSOLIDATED FINANCIAL STATEMENTS—(Continued)
for cause or when new
or revised environmental requirements are implemented. Changing and increasingly
strict environmental requirements can affect the manufacturing, handling,
processing, distribution and use of our chemical products and, if so affected,
our business and operations may be materially and adversely affected. In
addition, changes in environmental requirements may cause us to incur
substantial costs in upgrading or redesigning our facilities and processes,
including our waste treatment, storage, disposal and other waste handling
practices and equipment.
A business risk inherent in chemical
operations is the potential for personal injury and property damage claims from
employees, contractors and their employees and nearby landowners and occupants.
While we believe our business operations and facilities generally are operated
in compliance with all applicable environmental and health and safety
requirements in all material respects, we cannot be sure that past practices or
future operations will not result in material claims or regulatory action,
require material environmental expenditures or result in exposure or injury
claims by employees, contractors or their employees or the public. Some risk of
environmental costs and liabilities is inherent in our operations and products,
as it is with other companies engaged in similar businesses.
We have incurred, and may continue to
incur, liability for investigation and cleanup of waste or contamination at our
own facilities or at facilities operated by third parties where we have disposed
of waste. We continually review all estimates of potential environmental
liabilities, but we may not have identified or fully assessed all potential
liabilities arising out of our past or present operations or the amount
necessary to investigate and remediate any conditions that may be significant to
us.
Air emissions from our Texas City
facility are subject to certain permit requirements and self-implementing
emission limitations and standards under state and federal laws. Our Texas City
facility is located in an area that the Environmental Protection Agency (“EPA”)
has classified as not having attained the ambient air quality standards for
ozone, which is controlled by direct regulation of volatile organic compounds
and nitrogen oxide (“NOx”) emissions. Our Texas City facility is also subject to
the federal government’s June 1997 National Ambient Air Quality Standards,
which lower the ozone and particulate matter concentration thresholds for
attainment. The Texas Commission for Environmental Quality (“TCEQ”) has imposed
strict requirements on regulated facilities, including our Texas City facility,
to ensure that the air quality control region will achieve the ambient air
quality standards for ozone. Local authorities may also impose new ozone and
particulate matter standards. Compliance with these stricter standards may
substantially increase our future NOx, volatile organic compounds and
particulate matter emissions control costs, the amount and full impact of which
cannot be determined at this time.
On December 13, 2002, the TCEQ
adopted a revised State Implementation Plan (“SIP”) to achieve compliance with
the “1-hour” ozone standard of the Clean Air Act. The EPA approved this “1-hour”
SIP, which calls for reduction of emissions of NOx at our Texas City facility by
approximately 80% by the end of 2007. The current “1-hour” SIP also requires
monitoring of emissions of highly reactive volatile organic carbons (“HRVOCs”),
such as ethylene. Our cost of compliance with the “1-hour” SIP at our Texas City
facility is estimated to be between $12 million and $14 million. This
estimate includes our share of capital expenditures needed to be made by S&L
Cogeneration Company. To date we have spent $10 million in capital on NOx
reductions and HRVOC monitoring, with essentially all of the capital spent prior
to 2007. In April 2004, the Houston-Galveston region was designated a
“moderate” non-attainment area with respect to the “8-hour” ozone standard of
the Clean Air Act, and compliance with this standard is required no later than
June 15, 2010 for “moderate” areas. However, on June 15, 2007, the
Governor of the State of Texas requested that the EPA reclassify this region as
a “severe” non-attainment area, which would require compliance with the 8-hour
standard by June 15, 2019. The EPA is expected to grant this request in the
next few months. On May 23, 2007 the TCEQ formally adopted revisions to the
SIP designed to achieve compliance with the “8-hour” ozone standard. This
“8-hour SIP” will be submitted to the EPA for approval in the near future. The
current proposed “8-hour SIP” calls for relatively modest additional controls
which we believe would require very little expense on our part. However, the
proposed package may not receive EPA approval in its current form, in which case
additional controls or monitoring could be added before the rule becomes
finalized. Based on these developments, it is difficult to predict our final
cost of compliance under the “8-hour” SIP, but we estimate that the additional
cost of compliance will range from zero to $16 million in capital
expenditures and allowance purchases, depending on the terms of the final
“8-hour” SIP.
Legal
Proceedings:
On July 5, 2005, Patrick B.
McCarthy, an employee of Kinder-Morgan, was seriously injured at Kinder-Morgan,
Inc.’s facilities near Cincinnati, Ohio while attempting to offload a railcar
containing one of our plasticizers products. On October 28, 2005,
Mr. McCarthy and his family filed a suit in the Court of Common Pleas,
Hamilton County, Ohio (Case No. A0509 144) against us, and six other
defendants. Since that time, the plaintiffs have brought in two additional
defendants. At this time, we are in the process of bringing in
Mr. McCarthy’s employer as a third-party defendant. The plaintiffs are
seeking alleged damages in excess of $18 million related to compensatory
and punitive damages. Discovery is ongoing in this case as to the underlying
cause
8
STERLING
CHEMICALS, INC.
NOTES TO CONDENSED CONSOLIDATED FINANCIAL
STATEMENTS—(Continued)
of the accident and the
parties’ respective liabilities, if any. At this time, it is impossible to
determine what, if any, liability we will have for this incident and we will
vigorously defend the suit. We believe that all, or substantially all, of any
liability imposed upon us as a result of this suit and our related out-of-pocket
costs and expenses will be covered by our insurance policies, subject to a
$1 million deductible. We do not believe that this incident will have a
material adverse affect on our business, financial position, results of
operations or cash flows, although we cannot guarantee that a material adverse
effect will not occur.
On August 17, 2006, we initiated
an arbitration proceeding against BP Chemicals to resolve a dispute involving
the interpretation of provisions of our acetic acid production agreement with BP
Chemicals. Under the production agreement, BP Chemicals reimburses our
manufacturing expenses and pays us a percentage of the profits derived from the
sales of the acetic acid we produce. Historically, the costs of manufacturing
charged to our acetic acid business, and reimbursed by BP Chemicals, included
the amounts we paid Praxair for carbon monoxide, hydrogen and a blend of carbon
monoxide and hydrogen commonly referred to as “blend gas”. Our acetic acid
business has always used all of the carbon monoxide produced by Praxair, other
than the small amount of carbon monoxide included in the blend gas. Until
recently, all of the blend gas produced by Praxair was used by the oxo-alcohols
plant included in our plasticizers business. During the period when the
oxo-alcohols plant was operating, BP Chemicals was compensated for the use of
this blend gas by our oxo-alcohols plant through a credit to the amount of our
manufacturing expenses reimbursed by BP Chemicals. Effective July 1, 2006,
we permanently closed our oxo-alcohols plant. BP Chemicals has now taken the
position that it is entitled to continue to deduct a portion of the blend gas
credit from the reimbursement of our manufacturing expenses, even though our
oxo-alcohols plant has been closed and is no longer taking any blend gas and the
Praxair facilities have been modified so that the carbon monoxide previously
used in blend gas is now being used in our acetic acid operations. Effective
August 1, 2006, BP Chemicals began short paying our invoices for
manufacturing expenses by the portion of the credit that BP Chemicals claims
should continue through July 31, 2016. The disputed portion of the credit
averaged approximately $0.3 million per month during 2006 and 2007, before
adjusting for the portion of the profits we receive from BP Chemicals’ sale of
the acetic acid we produce. We are also seeking additional damages from BP
Chemicals in the arbitration based on what we believe are breaches of duty by BP
Chemicals. The arbitration hearing was scheduled for August 6, 2007.
However, the parties have abated the arbitration proceedings while they attempt
to reach a negotiated settlement. As part of the agreement to abate the
arbitration proceedings, BP Chemicals reimbursed us $0.8 million on
February 5, 2007, which was 50% of the accrued disputed credit, and has
continued and will continue to pay 50% of the disputed amount each month during
the period of negotiation. The parties have stipulated that the payments are
made without prejudice, in that BP Chemicals is not admitting liability and
continues to insist that we remain liable for the disputed portion of the blend
gas credit. According to the agreement, either party may reinstate the
arbitration process at any time after August 1, 2007. If the arbitration is
reinstated and an award is made, the amounts paid by BP Chemicals will be
credited against any sums awarded to us or refunded by us to BP Chemicals,
depending on the ruling of the arbitration panel. We believe that our acetic
acid production agreement does not contemplate the continuation of any portion
of the blend gas credit under these circumstances and will vigorously pursue our
position. Although we are in a dispute with BP Chemicals over the interpretation
of this contractual provision, we believe that we continue to have a
constructive working relationship with BP Chemicals, as has been the case since
1986. As part of the settlement negotiations over the blend gas calculation, we
are discussing an extension of the term of the acetic acid production agreement.
On February 21, 2007, we received
a summons naming us, several benefit plans and the plan administrators for those
plans as defendants in a class action suit, Case No. H-07-0625 filed in the
United States District Court, Southern District of Texas, Houston Division. The
plaintiffs seek to represent a proposed class of retired employees of Sterling
Fibers, Inc., one of our former subsidiaries that we sold in connection with our
emergence from bankruptcy in 2002. The plaintiffs are alleging that we were not
permitted to increase their premiums for retiree medical insurance based on a
provision contained in the asset purchase agreement between us and Cytec
Industries Inc. and certain of its affiliates governing our purchase of our
former acrylic fibers business in 1997. During our bankruptcy case, we
specifically rejected this asset purchase agreement and the bankruptcy court
approved that rejection. The plaintiffs are making claims that we violated the
terms of the benefit plans and breached fiduciary duties governed by the
Employee Retirement Income Security Act, and seek damages, declaratory relief,
punitive damages and attorneys’ fees. At this time, we have not determined what,
if any, liability we may have in this matter and intend to vigorously defend
this action. We moved to dismiss the plaintiffs’ claims in their entirety on
July 6, 2007 and that motion is pending before the court. We do not believe
a loss related to this matter is probable, therefore no liability associated
with this matter has been accrued. Currently, we are unable to determine the
possible range of loss related to this matter, if any.
We are subject to various other claims
and legal actions that arise in the ordinary course of our business. We do not
believe that any of these claims and actions, separately or in the aggregate,
will have a material adverse effect on our business, financial position, results
of operation or cash flows, although we cannot guarantee that a material adverse
effect will not occur.
9
STERLING
CHEMICALS, INC.
NOTES TO CONDENSED
CONSOLIDATED FINANCIAL STATEMENTS—(Continued)
7. Income Taxes
In July 2006, the Financial
Accounting Standards Board (the “FASB”) issued FASB Interpretation No. 48,
“Accounting for Uncertainty in Income Taxes–an interpretation of FASB Statement
No.109,” (“FIN 48”) to clarify the accounting for uncertain tax positions
accounted for in accordance with FASB Statement No. 109, “Accounting for
Income Taxes.” This interpretation prescribes a two-step approach for
recognizing and measuring tax benefits and requires explicit disclosure of any
uncertain tax position. We adopted the provisions of FIN 48 as of
January 1, 2007 and as of June 30, 2007 there were no changes to our
uncertain tax positions.
At December 31, 2006, we had a
$4 million contingent tax liability relating to certain tax deductions
taken in previous tax returns. Under FIN 48, we concluded that these deductions
do not meet the more likely than not recognition threshold. As such, the
deferred tax asset was derecognized and the related contingent tax liability was
eliminated at the date of adoption. This had no net impact on the financial
statements and there was not a cumulative effect impact on retained earnings.
Our accounting policy is to recognize any accrued interest on unrecognized tax
benefits as a component of interest expense and to reflect any penalties
associated with unrecognized tax benefits as a component of income tax expense.
Due to significant net operating losses incurred during the tax periods
associated with our uncertain tax positions, no amount for penalties or interest
has been recorded in the financial statements. We do not believe the total
amount of unrecognized tax benefits will change significantly within the next
twelve months. In addition, future changes in the unrecognized tax benefit will
have no impact on the effective tax rate due to the existence of the valuation
allowance.
We and our subsidiary file income tax
returns in the United States federal jurisdiction and file income and franchise
tax returns in the State of Texas. We remain subject to federal examination for
tax years ended December 31, 2002 through 2006. We and our subsidiary
remain subject to examination by the State of Texas for tax years ended
December 31, 2004 through 2006.
8. Pension Plans
and Other Postretirement Benefits
Net periodic pension costs consisted of
the following components:
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| |
|
Three months ended June 30, |
|
|
Six months ended June 30, |
|
| |
|
2007 |
|
|
2006 |
|
|
2007 |
|
|
2006 |
|
| |
|
|
|
|
|
(Dollars in Thousands) |
|
|
|
|
|
|
Service cost |
|
$ |
153 |
|
|
$ |
131 |
|
|
$ |
305 |
|
|
$ |
325 |
|
|
Interest cost |
|
|
1,782 |
|
|
|
1,810 |
|
|
|
3,565 |
|
|
|
3,615 |
|
|
Expected return on plan
assets |
|
|
(2,025 |
) |
|
|
(1,750 |
) |
|
|
(4,050 |
) |
|
|
(3,500 |
) |
|
Curtailment
gain |
|
|
(100 |
) |
|
|
— |
|
|
|
(100 |
) |
|
|
— |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net pension costs
(benefit) |
|
$ |
(190 |
) |
|
$ |
191 |
|
|
$ |
(280 |
) |
|
$ |
440 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other postretirement benefits costs
consisted of the following components:
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| |
|
Three months ended June 30, |
|
|
Six months ended June 30, |
|
| |
|
2007 |
|
|
2006 |
|
|
2007 |
|
|
2006 |
|
| |
|
|
|
|
|
(Dollars in Thousands) |
|
|
|
|
|
|
Service cost |
|
$ |
19 |
|
|
$ |
41 |
|
|
$ |
65 |
|
|
$ |
94 |
|
|
Interest cost |
|
|
329 |
|
|
|
387 |
|
|
|
693 |
|
|
|
775 |
|
|
Amortization of
unrecognized costs |
|
|
(375 |
) |
|
|
(288 |
) |
|
|
(717 |
) |
|
|
(576 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net plan costs
(benefit) |
|
$ |
(27 |
) |
|
$ |
140 |
|
|
$ |
41 |
|
|
$ |
293 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Effective July 1, 2007, we froze
all accruals under our defined benefit pension plan for our hourly employees,
which resulted in a plan curtailment under SFAS No. 88 “Employers’
Accounting for Settlement and Curtailments of Defined Benefit Pension Plans and
for Termination Benefits.” As a result, we recorded a pre-tax curtailment gain
of $0.1 million in the second quarter of 2007.
10
STERLING
CHEMICALS, INC.
NOTES TO CONDENSED
CONSOLIDATED FINANCIAL STATEMENTS—(Continued)
9. New Accounting
Standards
In September 2006, the FASB issued
Statement of Financial Accounting Standards No. 157, “Fair Value
Measurements” (“SFAS No. 157”). SFAS No. 157 defines fair value,
establishes a framework for measuring fair value and expands disclosure about
fair value measurement. SFAS No. 157 is effective for interim and annual
reporting periods beginning after November 15, 2007. We do not believe the
adoption of SFAS No. 157 will have a material impact on our financial
statements.
In February 2007, the FASB issued
Statement of Financial Accounting Standards No. 159, “The Fair Value Option
for Financial Assets and Financial Liabilities” (“SFAS No. 159”). SFAS
No. 159, which amends SFAS No. 115, allows certain financial assets
and liabilities to be recognized, at our election, at fair market value, with
any gains or losses for the period recorded in the statement of operations. SFAS
No. 159 is effective for fiscal years beginning after November 15,
2007. We do not believe the adoption SFAS No. 159 will have a material
impact on our financial statements.
11
REPORT OF
INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
To the Board of
Directors and Stockholders of Sterling Chemicals, Inc.:
We have reviewed the accompanying
condensed consolidated balance sheet of Sterling Chemicals, Inc. and its
subsidiary (the “Company”) as of June 30, 2007, and the related condensed
consolidated statements of operations for the three and six-month periods ended
June 30, 2007 and 2006, and of cash flows for the six-month periods ended
June 30, 2007 and 2006. These interim financial statements are the
responsibility of the Company’s management.
We conducted our reviews in accordance
with the standards of the Public Company Accounting Oversight Board (United
States). A review of interim financial information consists principally of
applying analytical procedures to financial data and making inquiries of persons
responsible for financial and accounting matters. It is substantially less in
scope than an audit conducted in accordance with the standards of the Public
Company Accounting Oversight Board (United States), the objective of which is
the expression of an opinion regarding the financial statements taken as a
whole. Accordingly, we do not express such an opinion.
Based on our reviews, we are not aware
of any material modifications that should be made to such condensed consolidated
financial statements for them to be in conformity with accounting principles
generally accepted in the United States of America.
We have previously audited, in
accordance with the standards of the Public Company Accounting Oversight Board
(United States), the consolidated balance sheet of the Company as of
December 31, 2006, and the related consolidated statements of operations,
stockholders’ equity (deficiency in assets), and cash flows for the year then
ended (not presented herein); and in our report dated March 15, 2007, we
expressed an unqualified opinion on those consolidated financial statements and
included an explanatory paragraph relating to a change in the method of
accounting for defined benefit pension and other postretirement plans as of
December 31, 2006. In our opinion, the information set forth in the
accompanying condensed consolidated balance sheet as of December 31, 2006
is fairly stated, in all material respects, in relation to the consolidated
balance sheet from which it has been derived.
DELOITTE & TOUCHE LLP
Houston,
Texas
August 13, 2007
12
Item 2.
Management’s Discussion and Analysis of Financial Condition and
Results of Operations
The following discussion should be read
in conjunction with our condensed consolidated financial statements (including
the Notes thereto) included in Item 1, Part I of this report.
Business
Overview
We are a leading North American
producer of selected petrochemicals used to manufacture a wide array of consumer
goods and industrial products throughout the world. Our primary products are
acetic acid, styrene and plasticizers.
Our acetic acid is used primarily to
manufacture vinyl acetate monomer, which is used in a variety of products,
including adhesives and surface coatings. All of our acetic acid production is
sold to BP Amoco Chemical Company (“BP Chemicals”), and we are BP Chemicals’
sole source of acetic acid production in the Americas. We sell our acetic acid
to BP Chemicals pursuant to a long-term contract (the “Production Agreement”)
that extends until 2016. The Production Agreement provides us with a portion of
the profits derived from BP Chemicals’ sales of the acetic acid we produce and
reimbursement of 100% of our fixed and variable costs of production. This
Production Agreement has provided us with a steadily increasing source of income
since the inception of this relationship in 1986 and, over the last three years,
we have operated at over 100% of capacity and at utilization rates greater than
the industry average. We believe we have one of the lowest cost acetic acid
facilities in the world. Our acetic acid facility utilizes BP Chemicals’
proprietary carbonylation technology, or Cativa Technology, which we believe
offers several advantages over competing production methods, including lower
energy requirements and lower fixed and variable costs. We also jointly invest
with BP Chemicals in capital expenditures related to our acetic acid facility.
Acetic acid production has two major raw materials requirements – methanol and
carbon monoxide. BP Chemicals, a producer of methanol, supplies 100% of our
methanol requirements related to our production of acetic acid. All of the
carbon monoxide we use in the production of acetic acid is supplied by Praxair
Hydrogen Supply, Inc. (“Praxair”) from a partial oxidation unit constructed by
Praxair on land leased from us at our Texas City site.
Styrene is a commodity chemical used to
produce intermediate products such as polystyrene, expandable polystyrene resins
and ABS plastics, which are used in a wide variety of products such as household
goods, foam cups and containers, disposable food service items, toys, packaging
and other consumer and industrial products. During the first half of 2007,
approximately 30% of our styrene capacity was committed for sales in North
America under long-standing customer relationships with the balance of our
capacity available for sales on a spot basis. During the second quarter of 2007,
we sold 40% to 50% of our styrene capacity into the global spot market. While we
routinely seek to enter into new styrene sales contracts, we may not be
successful in obtaining new contract customers. If we are unsuccessful, we may
lower our styrene production levels or sell more of our styrene production in
the spot markets, both domestic and export, which could materially adversely
affect our business, financial condition, results of operations or cash flows.
We may also explore mergers, acquisitions, joint ventures or other arrangements
with other North American styrene producers that could improve the domestic
balance of supply and demand for styrene and provide us with improved cash
flows.
All of our plasticizers, which are used
to make flexible plastics, such as shower curtains, floor coverings, automotive
parts and construction materials, are produced exclusively for BASF Corporation
(“BASF”) pursuant to a long-term production agreement that extends until 2013,
subject to some limited early termination rights held by BASF beginning in 2010.
Under our agreement with BASF, BASF provides us with most of the required raw
materials, markets the plasticizers we produce and is obligated to make certain
fixed quarterly payments to us and to reimburse us monthly for our actual
production costs and capital expenditures relating to our plasticizers facility.
We manufacture all of our
petrochemicals products at our site in Texas City, Texas. In terms of production
capacity, our Texas City site has the sixth largest acetic acid facility in the
world and the fourth largest styrene facility in North America. Our Texas City
site, which covers an area of 290 acres, is strategically located on Galveston
Bay and benefits from a deep-water dock capable of handling ships with up to a
40-foot draft, as well as four barge docks, direct access to Union Pacific and
Burlington Northern railways with in-motion rail scales on site, truck loading
racks and weigh scales, stainless and mild steel storage tanks, three waste
deepwells, 135 acres of available land zoned for heavy industrial use,
additional land zoned for light industrial use and a supportive political
environment for growth. In addition, we are in the heart of one of the largest
petrochemical complexes on the Gulf Coast and as a result have on-site access to
a number of key raw material pipelines, as well as close proximity to a number
of large refinery complexes that provide some of our principal raw materials.
We generally sell our petrochemicals
products to customers for use in the manufacture of other chemicals and
products, which in turn, are used in the production of a wide array of consumer
goods and industrial products throughout the world. The North
13
American acetic acid
industry tends to sell most of its products through long-term sales agreements
having “cost plus” pricing mechanisms, eliminating much of the volatility seen
in other petrochemicals products and resulting in more stable and predictable
earnings and profit margins. Styrene is a commodity and exhibits wide swings in
prices and profit margins based upon current and anticipated levels of supply
and demand. Although exceptions occasionally occur, as a general rule, if
styrene profit margins are favorable, our overall financial performance is good,
but our overall financial performance suffers when styrene margins are
unfavorable. The market for styrene roughly follows repetitive cycles, and
general trends in the supply and demand balance may be observed over time.
However, it is difficult, if not impossible, to definitively predict when market
conditions will be favorable or unfavorable. During the second quarter of 2007,
operating problems at several domestic styrene producers resulted in shortages
of styrene in the domestic markets and higher styrene prices for prompt
deliveries. Those shortages allowed us to temporarily increase volumes of spot
sales. However, benzene prices also increased significantly. As a result, it has
been difficult for domestic styrene producers to realize meaningful margin
improvements, even though the short-term domestic styrene market is considered
balanced to tight. While the balance of supply and demand has improved in the
domestic styrene markets in the short-term, domestic styrene markets remain
fundamentally long. In addition, we expect styrene margins to remain depressed
for the foreseeable future, primarily due to the expected capacity additions in
Asia and the Middle East.
Results of
Operations
Three Months
Ended June 30, 2007 Compared to Three Months Ended June 30,
2006
Revenues and income from continuing operations
Our revenues were $253.5 million
for the second quarter of 2007, a 69% increase from the $150.4 million in
revenues we recorded for the second quarter of 2006. This increase in revenues
was primarily due to increased styrene sales volumes and sales prices in the
second quarter of 2007, compared to the second quarter of 2006. We had income
from continuing operations of $0.4 million for the second quarter of 2007,
compared to income of $2.1 million in the second quarter of 2006.
Revenues from acetic acid and
plasticizers were approximately $35 million for both the second quarter of
2007 and the second quarter of 2006. Acetic acid revenues increased 24% compared
to the second quarter of 2006, offset by a 44% decrease in plasticizers
revenues. The increase in acetic acid revenues in 2007 was due to increased
sales volumes and improved profit sharing amounts. The decrease in plasticizers
revenues was primarily due to the permanent shut down of the oxo alcohols unit
in the second half of 2006.
Revenues from our styrene operations
were $218.3 million for the second quarter of 2007, an increase of 89% over
the $115.3 million in revenues we received from these operations for the
second quarter of 2006. This increase in revenues from our styrene operations
was primarily due to the increased styrene sales volumes and sales prices in the
second quarter of 2007, compared to the second quarter of 2006. During the
second quarter of 2007, the prices we paid for benzene, one of the primary raw
materials required for styrene production, increased 28% from the prices we paid
for benzene during the second quarter of 2006, and the prices we paid for
ethylene, the other primary raw material required for styrene production,
decreased 9% from the prices we paid for ethylene during the second quarter of
2006. The average price we paid for natural gas for the second quarter of 2007
increased 23% compared to the average price we paid for natural gas during the
second quarter of 2006.
Selling, general and administrative expenses
Our selling, general and administrative
expenses were $3.8 million for the second quarter of 2007 compared to
$3.1 million for the second quarter of 2006. This increase in 2007 was due
in large part to our recording bad debt expense of $0.6 million in
connection with the blend gas dispute with BP Chemicals and our incurring
$0.2 million in professional fees in connection with our pursuit of
potential new business opportunities.
Other Income (expense)
We recorded $0.8 million in other
expense for the second quarter of 2007 and recorded $3.3 million in other income
for the second quarter of 2006. The other expense recorded for the second
quarter 2007 resulted from a write-down of one of our investments to its fair
value. The other income recorded for the second quarter of 2006 primarily
consisted of payments received under our property damage and business
interruption insurance policies related to the fire that occurred in our styrene
unit in September 2005.
Interest and debt related expenses, net of interest income
Our interest expense for the second
quarter of 2007 was $4.4 million and was $2.5 million for the second
quarter of 2006. This increase in the second quarter of 2007 was primarily due
to our increased interest expense associated with higher debt levels
14
after our debt
refinancing that occurred in the first quarter of 2007, partially offset by an
increase in interest income due to higher average cash balances.
Provision (benefit) for income taxes
During the second quarter of 2007, we
recorded net tax expense of zero for income taxes from continuing operations,
compared to a $1 million provision for income taxes from continuing
operations for the second quarter of 2006. This difference is due to us
recording a tax provision for the pre-tax income in the second quarter of 2006.
In the fourth quarter of 2006, we concluded that a valuation allowance was
needed against our federal deferred tax assets. Based on our net operating loss
position and projections for the year, we expect that any tax expense or benefit
during 2007 will be fully offset by a related change in the valuation allowance,
resulting in an effective tax rate of zero. For the second quarter of 2007, $0.2
million of tax benefit from continuing operations was offset by an increase of
$0.2 million to our valuation allowance resulting in a net deferred tax
asset of zero at June 30, 2007.
Six Months Ended
June 30, 2007 Compared to Six Months Ended June 30, 2006
Revenues and income (loss) from continuing operations
Our revenues were $450.6 million
for the six-month period ended June 30, 2007; an increase of 57% over the
$287.1 million in revenues we received during the six-month period ended
June 30, 2006. This increase in revenues resulted primarily from an
increase in styrene sales volumes, largely attributable to the shut down of our
styrene unit in the first quarter of 2006 to repair the damage caused by the
September 2005 fire, as well as lower volumes of export sales of styrene
during the second quarter of 2006 due to disadvantageous market conditions in
Asia for Gulf Coast producers. We had net income from continuing operations of
$3.7 million for the six-month period ended June 30, 2007, compared to
a net loss of $7.0 million during the six-month period ended June 30, 2006.
This improvement in operating results over the 2006 period was primarily due to
the factors discussed above, together with a reduction in depreciation expense
for the six-month period ended June 30, 2007 due to the impairment of our
styrene assets we recorded in the fourth quarter of 2006.
Revenues from acetic acid and
plasticizers were $68.4 million for the six-month period ended
June 30, 2007 and $72.0 million for the six-month period ended
June 30, 2006. This decrease in revenues was due to a 43% decrease in
plasticizer revenues offset by a 15% increase in acetic acid revenues. The
increase in acetic acid revenues in 2007 was due to increased sales volumes and
improved profit sharing amounts. The decrease in plasticizers revenues was
primarily due to the permanent shut down of the oxo alcohols unit in the second
half of 2006.
Revenues from our styrene operations
were $381.7 million for the six-month period ended June 30, 2007; an
increase of 77% over the $215.1 million in revenues we received from these
operations for the six-month period ended June 30, 2006. This increase in
revenues from our styrene sales volumes, largely attributable to the shut down
of our styrene unit in the first quarter of 2006 to repair the damage caused by
the September 2005 fire, as well as lower volumes of export sales of
styrene during the second quarter of 2006 due to disadvantageous market
conditions in Asia for Gulf Coast producers. As a part of normal recurring
operations, each of our manufacturing units is completely shut down from time to
time, for a period typically lasting two to four weeks, to replace catalysts and
perform major maintenance work required to sustain long-term production. These
periods are commonly referred to as “turnarounds” or “shutdowns.” While actual
timing is subject to a number of variables, turnarounds of our styrene unit
typically occur every two to three years. As our styrene production facility was
already shut down in the first quarter of 2006 to repair the damage caused by
the September 2005 fire discussed above, we decided to perform our normal
recurring styrene turnaround earlier than planned. We expense the costs of
turnarounds as the associated expenses are incurred. As expenses for
turnarounds, especially for our styrene unit, can be significant, the impact of
turnarounds can be material for financial reporting periods during which the
turnarounds actually occur. During the first quarter of 2006, we incurred
approximately $9 million of expenses associated with this turnaround of our
styrene unit. During the first two quarters of 2007,
15
prices for benzene and
ethylene, the two primary raw materials required for styrene production,
increased 26% and decreased 16%, respectively, from the prices we paid for these
products in the first two quarters of 2006. The average price we paid for
natural gas for the first two quarters of 2007 increased 8% from the average
price we paid for natural gas during the first two quarters of 2006.
Other income (expense)
We recorded $0.8 million in other
expense for the six-month period ended June 30, 2007 compared to the
$3.7 million in other income we recorded for the six-month period ended
June 30, 2006. The other expense recorded for the 2007 period resulted from
a write-down of one of our investments to its fair value. The other income
recorded for the 2006 period primarily consisted of payments received under our
property damage and business interruption insurance policies related to the fire
that occurred in our styrene unit in September 2005.
Selling, general and administrative expenses
Our selling, general and administrative
expenses were $7.4 million for the six-month period ended June 30,
2007 and were $3.8 million for the six-month period ended June 30,
2006. This increase in 2007 was due in large part to our recording bad debt
expense of $1.6 million in connection with the blend gas dispute with BP
Chemicals and our incurring $0.8 million in professional fees in connection
with our pursuit of potential new business opportunities. Additionally, bonus
accruals were $0.3 million higher in 2007 compared to the amount accrued
for the first six months of 2006 and a severance payout of $0.4 million was
made in May 2007.
Interest and debt related expenses, net of interest income
Our interest expense was
$7.7 million for the first six months of 2007 and $4.9 million for the
first six months of 2006. This increase in 2007 was associated with higher debt
levels after our debt refinancing that occurred in the first quarter of 2007,
offset by an increase in interest income due to higher average cash balances.
Provision (benefit) for income taxes
During the six-month period ended
June 30, 2007, we recorded net tax expense of zero from continuing
operations, compared to the $4.3 million benefit for income taxes from
continuing operations we recorded for the six-month period ended June 30,
2006. This difference is primarily due to us recording a tax benefit for the
pre-tax loss in 2006. In the fourth quarter of 2006, we concluded that a
valuation allowance was needed against our federal deferred tax assets. Based on
our net operating loss position and projections for the year, we expect that any
tax expense or benefit during 2007 will be fully offset by a related change in
the valuation allowance, resulting in an effective tax rate of zero. For the
six-month period ended June 30, 2007, this resulted in $1.0 million of
tax expense from continuing operations being offset by a reduction of
$1.0 million to our valuation allowance.
Liquidity and
Capital Resources
On March 1, 2007, we commenced an
offer to repurchase all of our outstanding 10% Senior Secured Notes due 2007
(our “Old Secured Notes”) totaling $100.6 million (our “tender offer”).
Concurrently with our tender offer, we solicited consents from the holders of
our Old Secured Notes to, among other things, eliminate certain covenants
contained in the indenture governing our Old Secured Notes and related security
documents. On March 15, 2007, after receiving enough consents from the
holders of our Old Secured Notes, we and Sterling Chemicals Energy, Inc., our
wholly-owned subsidiary, and the trustee for our Old Secured Notes entered into
a supplemental indenture amending the indenture and the related security
documents to eliminate most of the restrictive covenants contained therein, as
well as certain events of default and repurchase rights. These amendments became
effective when we accepted for purchase the Old Secured Notes held by the
consenting holders pursuant to our tender offer and
16
paid those holders an
aggregate of $0.1 million in consent fees. Our tender offer expired at
12:00 midnight, New York City time, on March 28, 2007. We accepted for
repurchase $58 million in aggregate principal amount of Old Secured Notes
which were validly tendered prior to the expiration of our tender offer, and we
repurchased those Old Secured Notes and paid the accrued interest thereon, on
March 30, 2007. On March 27, 2007, we issued a notice of redemption
for all of our Old Secured Notes that were not tendered pursuant to our tender
offer and, on April 27, 2007, we purchased those remaining Old Secured
Notes for an aggregate amount equal to $44.1 million, which included
$1.5 million in accrued interest.
On March 26, 2007, we entered into
a purchase agreement (the “Purchase Agreement”) with respect to the sale of
$150 million aggregate principal amount of 10 1/4% Senior Secured Notes
due 2015 (our “New Secured Notes”) to Jefferies & Company, Inc. and CIBC
World Markets Corp., as initial purchasers. Sterling Chemicals Energy, Inc.
(“Sterling Energy”) is also a party to the Purchase Agreement as a guarantor. On
March 29, 2007, we completed a private offering of our New Secured Notes
pursuant to the Purchase Agreement. In connection with this offering, we entered
into an indenture (our “New Indenture”) dated March 29, 2007 among us,
Sterling Energy, as guarantor, and U. S. Bank National Association, as trustee
and collateral agent. We have agreed to file an exchange offer registration
statement to exchange our New Secured Notes for a new issue of substantially
identical debt securities registered under the Securities Act. Pursuant to a
registration rights agreement among us, Sterling Energy and the initial
purchasers, we have agreed to use commercially reasonable efforts to
(i) file a registration statement by September 25, 2007 to effectuate
the exchange offer, (ii) cause the registration statement to become effective by
December 24, 2007 and (iii) complete the exchange offer within
50 days of the effective date of the registration statement. If we cannot
effect the exchange offer within the time periods above, we will be required to
file a shelf registration statement for the resale of our New Secured Notes, as
well as in certain other circumstances. If we do not comply with our obligations
under the registration rights agreement, the interest rate on our New Secured
Notes will increase 0.25% per annum for the first 90 days after such
failure and increase by an additional 0.25% per annum at the beginning of each
subsequent 90-day period if such failure continues, subject to a maximum
increase of 1.0% per annum.
Our New Indenture contains affirmative
and negative covenants and customary events of default, including payment
defaults, breaches of covenants and certain events of bankruptcy, insolvency and
reorganization, but does not require us to satisfy any financial maintenance
tests or maintain any financial ratios. If an event of default, other than an
event of default triggered upon certain bankruptcy events, occurs and is
continuing, the trustee under our New Indenture or the holders of at least 25%
in principal amount of outstanding New Secured Notes may declare our New Secured
Notes to be due and payable immediately. Upon an event of default, the trustee
may also take actions to foreclose on the collateral securing our New Secured
Notes, subject to the terms of an intercreditor agreement dated March 29,
2007 among us, Sterling Energy, the trustee and The CIT Group/Business Credit,
Inc.
We will pay interest on our New Secured
Notes on April 1 and October 1 of each year, beginning October 1, 2007. Our
New Secured Notes, which mature on April 1, 2015, are senior secured
obligations and rank equally in right of payment with all of our existing and
future senior indebtedness. Subject to specified permitted liens, our New
Secured Notes are secured (i) on a first priority basis by all of our and
Sterling Energy’s fixed assets and certain related assets, including, without
limitation, all property, plant and equipment, and (ii) on a second
priority basis by all of our and Sterling Energy’s other assets, including,
without limitation, accounts receivable, inventory, capital stock of our
domestic restricted subsidiaries (including Sterling Energy), intellectual
property, deposit accounts and investment property.
Approximately $44 million of the
proceeds from the sale of our New Secured Notes was deposited with the trustee
under the indenture for our Old Secured Notes and, on April 27, 2007, was
used to redeem $42.6 million in outstanding principal amount of our Old
Secured Notes that were not tendered pursuant to our tender offer, plus accrued
interest.
On December 19, 2002, we
established our Revolving Credit Agreement with The CIT Group/Business Credit,
Inc., as administrative agent and a lender, and certain other lenders (our
“revolving credit facility”), which provided up to $100 million in
revolving credit loans, subject to borrowing base limitations. Our revolving
credit facility had an initial term ending on September 19, 2007. Under our
revolving credit facility, we and Sterling Energy are co-borrowers and are
jointly and severally liable for any indebtedness thereunder. Our revolving
credit facility is secured by first priority liens on all of our accounts
receivable, inventory and other specified assets, as well as all of the issued
and outstanding capital stock of Sterling Energy. On March 29, 2007, we
amended and restated our revolving credit facility to, among other things,
extend the term of our revolving credit facility until March 29, 2012,
reduce the maximum commitment thereunder to $50 million, make certain
changes to the calculation of the borrowing base and lower the interest rates
and fees charged thereunder. Borrowings under our revolving credit facility now
bear interest, at our option, at an annual rate of either a base rate plus 0.0%
to 0.50% or the LIBOR rate plus 1.50% to 2.25%, depending on our borrowing
availability at the time. We are also required to pay an aggregate commitment
fee of 0.375% per year (payable monthly) on any unused portion. Available credit
under our revolving credit facility is subject to a monthly borrowing base of
85% of eligible accounts receivable plus 65% of eligible inventory. As of June
30, 2007, our borrowing base exceeded the maximum commitment under our revolving
credit facility, making the total credit available under our revolving credit
facility $50 million. As of June 30, 2007, there were no loans
outstanding under our revolving credit facility, and we had $9 million in
letters
17
of credit outstanding,
resulting in borrowing availability of $41 million. Pursuant to Emerging
Issues Task Force Issue No. 95-22, “Balance Sheet Classification of
Borrowings under Revolving Credit Agreements That Include both a Subjective
Acceleration Clause and a Lock-Box Arrangement,” any balances outstanding under
our revolving credit facility are classified as current portion of long-term
debt.
Our revolving credit facility contains
numerous covenants and conditions, including, but not limited to, restrictions
on our ability to incur indebtedness, create liens, sell assets, make
investments, make capital expenditures, engage in mergers and acquisitions and
pay dividends. Our revolving credit facility also includes various circumstances
and conditions that would, upon their occurrence and subject in certain cases to
notice and grace periods, create an event of default thereunder.
Our liquidity (i.e., cash and cash
equivalents plus total credit available under our Credit Agreement) was
$98 million at June 30, 2007, an increase of $8 million compared
to our liquidity at December 31, 2006. This increase was primarily due to
an increase in cash from the net proceeds of our refinancing, partially offset
by a reduction in our revolving credit facility’s maximum commitment level,
discussed above. We believe that our cash on hand, together with credit
available under our revolving credit facility, will be sufficient to meet our
short-term and long-term liquidity needs for the reasonably foreseeable future.
We continue to pursue our strategy of growing our business. We are currently
exploring opportunities involving renewable fuels projects which may require
additional capital requirements beyond our contribution of certain of our assets
and management expertise. We are currently evaluating these projects and their
required capital investment.
Working
Capital
Our working capital was
$130 million on June 30, 2007, an increase of $40 million from
our working capital of $90 million on December 31, 2006. This increase
in working capital resulted primarily from an increase in our cash balances due
to the refinancing discussed above.
Cash
Flow
Net cash used in our operations was
$1 million for the first six months of 2007, compared to the
$29 million in net cash used by our operations during the first six months
of 2006. This change in net cash flow in the first six months of 2007 was
primarily due to a reduction in working capital requirements during the first
six months of 2007 compared to the first six months of 2006 and improved net
earnings. Net cash flow used in our investing activities was $4 million
during the first six months of 2007, compared to the $8 million of net cash
flow used in our investing activities during the first six months of 2006. This
reduction in 2007 was primarily due to lower capital expenditures. Cash flow
provided by financing activities was $42 million in the first six months of
2007 due to our debt refinancing discussed above.
Capital
Expenditures
Our capital expenditures were
$4 million during the first six months of 2007 and $8 million during
the first six months of 2006. We expect our capital expenditures for the
remainder of 2007 to be approximately $6 million, primarily for routine
safety, environmental and replacement capital.
Contractual Cash
Obligations
As of June 30, 2007, the increase
in our long-term debt from $101 million to $150 million, and the
subsequent change in maturity date from December 2007 to March 2015,
are the only significant changes to the contractual obligations disclosed in our
Annual Report on Form 10-K for the year ended December 31, 2006.
Critical Accounting
Policies, Use of Estimates and Assumptions
The preparation of financial statements
in conformity with generally accepted accounting principles requires management
to make estimates and assumptions that affect the amounts reported in the
condensed consolidated financial statements and related notes. Actual results
could differ from those estimates. On an ongoing basis, we review our estimates,
including those related to the allowance for doubtful accounts, recoverability
of long-lived assets, deferred tax asset valuation allowance, litigation,
environmental liabilities, pension and post-retirement benefits and various
other operating allowances and accruals, based on currently available
information. Changes in facts and circumstances may alter such estimates and
affect our results of operations and financial position in future periods. Other
than the adoption of Financial Accounting Standards Board (the “FASB”)
Interpretation No. 48, “Accounting for Uncertainty in Income Taxes–an
interpretation of FASB Statement No. 109” discussed in Note 7, there have
been no material changes or developments in our evaluation of the accounting
estimates or the underlying assumptions or methodologies that we believe to be
Critical Accounting Policies disclosed in our Annual Report on Form 10-K for the
fiscal year ended December 31, 2006.
18
New Accounting
Standards
In September 2006, the FASB issued
Statement of Financial Accounting Standards No. 157, “Fair Value
Measurements” (“SFAS No. 157”). SFAS No. 157 defines fair value,
establishes a framework for measuring fair value and expands disclosure about
fair value measurement. SFAS No. 157 is effective for interim and annual
reporting periods beginning after November 15, 2007. We do not believe the
adoption of SFAS No. 157 will have a material impact on our financial
statements.
In February 2007, the FASB issued
Statement of Financial Accounting Standards No. 159, “The Fair Value Option
for Financial Assets and Financial Liabilities” (“SFAS No. 159”). SFAS
No. 159, which amends SFAS No. 115, allows certain financial assets
and liabilities to be recognized, at our election, at fair market value, with
any gains or losses for the period recorded in the statement of operations. SFAS
No. 159 is effective for fiscal years beginning after November 15,
2007. We do not believe the adoption SFAS No. 159 will have a material
impact on our financial statements.
Item 3.
Quantitative and Qualitative Disclosures about Market Risk
Our financial results can be affected
by volatile changes in raw materials, natural gas and finished product sales
prices. Borrowings under our revolving credit facility bear interest, at our
option, at an annual rate of either a base rate plus 0.0% to 0.50% or the LIBOR
rate plus 1.50% to 2.25%, depending on our borrowing availability at the time.
There were no borrowings under our revolving credit facility during the second
quarter of 2007. Our New Secured Notes bear interest at an annual rate of 10
1/4%, payable semi-annually on April 1 and October 1 of
each year. The fair value of our New Secured Notes is based on their quoted
price, which may vary in response to changing interest rates. As of
June 30, 2007, the fair value of our New Secured Notes was approximately
$155 million.
Item 4.
Controls and Procedures
We maintain disclosure controls and
procedures that are designed to ensure that information required to be disclosed
in our reports under the Securities Exchange Act of 1934, as amended (the
“Exchange Act”), is recorded, processed, summarized and reported within the time
periods specified in the rules and forms of the Securities and Exchange
Commission, and that such information is accumulated and communicated to our
management, including our Chief Executive Officer and Chief Financial Officer,
as appropriate, to allow timely decisions regarding required disclosure.
Management necessarily applied its judgment in assessing the costs and benefits
of such controls and procedures which, by their nature, can provide only
reasonable assurance regarding management’s control objectives.
We carried out an evaluation, under the
supervision and with the participation of our management, including our Chief
Executive Officer and Chief Financial Officer, of the effectiveness of the
design and operation of our disclosure controls and procedures pursuant to
Exchange Act Rule 13a-15, as of the end of the fiscal period covered by this
report on Form 10-Q. Based upon that evaluation, each of our Chief Executive
Officer and our Chief Financial Officer concluded that our disclosure controls
and procedures are effective in timely alerting them to material information
relating to us (including our consolidated subsidiaries) that is required to be
disclosed in our Exchange Act reports. In connection with our evaluation, no
changes were identified in our internal controls over financial reporting that
occurred during the first six months of 2007 that materially affected, or are
reasonably likely to materially affect, our internal controls over financial
reporting.
Beginning with our Annual Report on
Form 10-K for 2007, we will be subject to the provisions of Section 404 of
the Sarbanes-Oxley Act that require an annual management assessment of our
internal controls over financial reporting.
19
PART II.
OTHER
INFORMATION
Item 1.
Legal Proceedings
The information under “Legal
Proceedings” in Note 6 to the consolidated financial statements included in
Item 1 of Part I of this report is hereby incorporated by reference.
Item 4.
Submission of Matters to a Vote of Security Holders
Our Annual Meeting of Stockholders was
held on May 22, 2007. At the Annual Meeting:
| |
• |
|
seven of our incumbent directors were re-elected; and |
| |
| |
• |
|
the appointment of Deloitte & Touche LLP as our independent
registered accounting firm for the fiscal year ending December 31,
2007 was ratified and approved. |
Under the Restated Certificate of
Designations, Preferences, Rights and Limitations of our Series A
Convertible Preferred Stock (our “Preferred Stock”), the holders of our
Preferred Stock, voting separately as a class, are entitled to elect a
percentage of our directors determined by the aggregate amount of shares of our
Preferred Stock and our common stock beneficially owned by Resurgence Asset
Management, L.L.C. and certain permitted transferees. Currently, the holders of
our Preferred Stock are entitled to elect a majority of our directors. All of
our other directors are elected by the holders of our Preferred Stock and the
holders of our common stock, voting together as a single class. For purposes of
class voting, each share of our Preferred Stock has the right to one vote for
each share of our common stock into which such share is convertible on the
record date for such vote, which was 1,000 shares on the record date for the
Annual Meeting. At the Annual Meeting, four of our directors were elected by the
holders of our Preferred Stock and three of our directors were elected by the
holders of our Preferred Stock and the holders of our common stock, voting
together as a single class. The voting results for the re-election of our seven
incumbent directors are set forth below:
Directors elected by the holders of our
Preferred Stock:
| |
|
|
|
|
|
|
|
|
| Director |
|
For |
|
Withheld |
|
Byron J. Haney |
|
|
4,082,960 |
|
|
|
0 |
|
|
Philip M.
Sivin |
|
|
4,082,960 |
|
|
|
0 |
|
|
Karl W.
Schwarzfeld |
|
|
4,082,960 |
|
|
|
0 |
|
|
Steven L.
Gidumal |
|
|
4,082,960 |
|
|
|
0 |
|
Directors elected by the holders of our
Preferred Stock and the holders of our common stock, voting together as a single
class:
| |
|
|
|
|
|
|
|
|
| Director |
|
For |
|
Withheld |
|
Richard K.
Crump |
|
|
6,219,042 |
|
|
|
644,349 |
|
|
John W. Gildea |
|
|
6,653,761 |
|
|
|
209,630 |
|
|
Dr. Peter Ting Kai
Wu |
|
|
6,653,756 |
|
|
|
209,635 |
|
Our shares of Preferred Stock and our
shares of common stock voted together as a single class on the ratification and
approval of the appointment of Deloitte & Touche LLP as our independent
registered accounting firm for the fiscal year ending December 31, 2007.
For purposes of class voting, each share of our Preferred Stock has the right to
one vote for each share of our common stock into which such share is convertible
on the record date for such vote, which was 1,000 shares on the record date for
the Annual Meeting. The voting results for the ratification and approval of the
appointment of Deloitte & Touche LLP as our independent registered
accounting firm for the fiscal year ending December 31, 2007 are set forth
below:
| |
|
|
|
|
|
|
|
|
| For |
|
Against |
|
Abstain |
|
6,860,338 |
|
|
3,009 |
|
|
|
44 |
|
There were no broker non-votes on any
matter voted on at the Annual Meeting.
20
Item 6.
Exhibits
The following are filed or furnished as
part of this Form 10-Q:
| |
|
|
|
|
| Exhibit |
|
|
|
|
| Number |
|
|
|
Description of Exhibit |
|
|
|
|
|
|
|
3.1 |
|
- |
|
Restated Bylaws of Sterling Chemicals, Inc.
(incorporated herein by reference from Exhibit 3.3 to our Quarterly
Report on Form 10-Q for the quarter ended March 31, 2007). |
|
|
|
|
|
|
|
10.1 |
|
- |
|
Articles of Agreement between Sterling
Chemicals, Inc., its successors and assigns, and Texas City, Texas Metal
Trades Council, AFL-CIO Texas City, Texas, May 1, 2007 to May 1,
2012 (incorporated herein by reference from Exhibit 10.5 to our
Quarterly Report on Form 10-Q for the quarter ended March 31,
2007). |
|
|
|
|
|
|
|
10.2 |
|
- |
|
Tenth Amendment to the Sterling Chemicals, Inc.
Hourly Paid Employees’ Pension Plan (incorporated herein by reference from
Exhibit 10.6 to our Quarterly Report on Form 10-Q for the
quarter ended March 31, 2007). |
|
|
|
|
|
|
|
**15.1 |
|
- |
|
Letter of Deloitte & Touche LLP regarding
unaudited interim financial information. |
|
|
|
|
|
|
|
**31.1 |
|
- |
|
Rule 13a-14(a) Certification of the Chief
Executive Officer |
|
|
|
|
|
|
|
**31.2 |
|
- |
|
Rule 13a-14(a) Certification of the Chief
Financial Officer |
|
|
|
|
|
|
|
**32.1 |
|
- |
|
Section 1350 Certification of the Chief
Executive Officer |
|
|
|
|
|
|
|
**32.2 |
|
- |
|
Section 1350 Certification of the Chief
Financial Officer |
|
|
|
| ** |
|
Filed or furnished herewith |
21
SIGNATURES
Pursuant to the requirements of the
Securities Exchange Act of 1934, as amended, the Registrant has duly caused this
report to be signed on its behalf by the undersigned thereunto duly authorized.
| |
|
|
|
|
| |
STERLING CHEMICALS,
INC. (Registrant) |
|
| Date: August 14, 2007 |
By |
/s/
RICHARD K. CRUMP |
|
| |
|
Richard K. Crump |
|
| |
|
President and Chief Executive
Officer |
|
| |
| |
|
|
| Date: August 14, 2007 |
By |
/s/ JOHN
R. BEAVER |
|
| |
|
John R. Beaver |
|
| |
|
Senior Vice President-Finance and Chief
Financial Officer (Principal Financial Officer) |
|
| |
22
EXHIBIT INDEX
| |
|
|
|
|
| Exhibit |
|
|
|
|
| Number |
|
|
|
Description of Exhibit |
|
|
|
|
|
|
|
3.1 |
|
- |
|
Restated Bylaws of Sterling Chemicals, Inc.
(incorporated herein by reference from Exhibit 3.3 to our Quarterly
Report on Form 10-Q for the quarter ended March 31, 2007). |
|
|
|
|
|
|
|
10.1 |
|
- |
|
Articles of Agreement between Sterling
Chemicals, Inc., its successors and assigns, and Texas City, Texas Metal
Trades Council, AFL-CIO Texas City, Texas, May 1, 2007 to May 1,
2012 (incorporated herein by reference from Exhibit 10.5 to our
Quarterly Report on Form 10-Q for the quarter ended March 31,
2007). |
|
|
|
|
|
|
|
10.2 |
|
- |
|
Tenth Amendment to the Sterling Chemicals, Inc.
Hourly Paid Employees’ Pension Plan (incorporated herein by reference from
Exhibit 10.6 to our Quarterly Report on Form 10-Q for the
quarter ended March 31, 2007). |
|
|
|
|
|
|
|
**15.1 |
|
- |
|
Letter of Deloitte & Touche LLP regarding
unaudited interim financial information. |
|
|
|
|
|
|
|
**31.1 |
|
- |
|
Rule 13a-14(a) Certification of the Chief
Executive Officer |
|
|
|
|
|
|
|
**31.2 |
|
- |
|
Rule 13a-14(a) Certification of the Chief
Financial Officer |
|
|
|
|
|
|
|
**32.1 |
|
- |
|
Section 1350 Certification of the Chief
Executive Officer |
|
|
|
|
|
|
|
**32.2 |
|
- |
|
Section 1350 Certification of the Chief
Financial Officer |
|
|
|
| ** |
|
Filed or furnished herewith |