UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
Form 10-Q
| |
|
|
| þ |
|
QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES
EXCHANGE ACT OF 1934 |
For the quarterly period ended September 30, 2007
OR
| |
|
|
| o |
|
TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES
EXCHANGE ACT OF 1934 |
For the transition period from
to
Commission File
Number 000-50132
Sterling
Chemicals, Inc.
(Exact name of registrant as
specified in its charter)
| |
|
|
| Delaware |
|
76-0502785 |
| (State or other jurisdiction of |
|
(IRS Employer Identification No.) |
| incorporation or organization) |
|
|
| |
|
|
| 333 Clay Street, Suite 3600 |
|
(713) 650-3700 |
| Houston, Texas 77002-4109 |
|
(Registrant’s telephone number, |
| (Address of principal executive
offices) |
|
including area code) |
Indicate by check mark whether the
registrant (1) has filed all reports required to be filed by
Section 13 or 15(d) of the Securities Exchange Act of 1934 during the
preceding 12 months (or for such shorter period that the registrant was
required to file such reports), and (2) has been subject to such filing
requirements for the past 90 days. Yes þ No
o.
Indicate by check mark whether the
registrant is a large accelerated filer, an accelerated filer, or a
non-accelerated filer. See definition of “accelerated filer and large
accelerated filer” in Rule 12b-2 of the Exchange Act. (Check one):
Large accelerated filer o Accelerated filer o
Non-accelerated filer þ
Indicate by check mark
whether the registrant is a shell company (as defined in Rule 12b-2 of the
Exchange Act). Yes o No þ.
APPLICABLE ONLY TO
ISSUERS INVOLVED IN BANKRUPTCY PROCEEDINGS DURING THE PRECEDING FIVE YEARS:
Indicate by check mark whether the
registrant has filed all documents and reports required to be filed by
Section 12, 13 or 15(d) of the Securities Exchange Act of 1934 subsequent
to the distribution of securities under a plan confirmed by a court. Yes þ No o.
As of October 31, 2007, Sterling
Chemicals, Inc. had 2,828,460 shares of common stock outstanding.
IMPORTANT
INFORMATION REGARDING THIS FORM 10-Q
Unless otherwise indicated, references
to “we,” “us,” “our” and “ours” in this Form 10-Q refer collectively to Sterling
Chemicals, Inc. and our wholly-owned subsidiaries.
Readers should consider
the following information as they review this Form 10-Q:
Forward-Looking
Statements
Certain written and oral statements
made or incorporated by reference from time to time by us or our representatives
are “forward-looking statements” within the meaning of Section 27A of the
United States Securities Act of 1933, as amended, and Section 21E of the
United States Securities Exchange Act of 1934, as amended (the “Exchange Act”).
All statements other than statements of historical fact are, or may be deemed to
be, forward-looking statements. Forward-looking statements include, without
limitation, any statement that may project, indicate or imply future results,
events, performance or achievements, and may contain or be identified by the
words “expect,” “intend,” “plan,” “predict,” “anticipate,” “estimate,”
“believe,” “should,” “could,” “may,” “might,” “will,” “will be,” “will
continue,” “will likely result,” “project,” “forecast,” “budget” and similar
expressions. Statements in this report that contain forward-looking statements
include, but are not limited to, information concerning our possible or assumed
future results of operations and statements about the following subjects:
| |
• |
|
the cyclicality of the petrochemicals industry; |
| |
| |
• |
|
current and future industry conditions and their effect on our results
of operations or financial position; |
| |
| |
• |
|
the extent, timing and impact of expansions of production capacity of
our products, by us or by our competitors; |
| |
| |
• |
|
the potential effects of market and industry conditions and
cyclicality on our competitiveness, business strategy, results of
operations or financial position; |
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• |
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the adequacy of our liquidity; |
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• |
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our environmental management programs and safety initiatives; |
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• |
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our market sensitive financial instruments; |
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• |
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future uses of, and requirements for, financial resources; |
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• |
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future contractual obligations; |
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• |
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future amendments, renewals or terminations of existing contractual
relationships; |
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• |
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business strategies; |
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• |
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growth opportunities; |
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• |
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competitive position; |
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• |
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expected financial position; |
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• |
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future cash flows or dividends; |
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• |
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budgets for capital and other expenditures; |
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• |
|
plans and objectives of management; |
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• |
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outcomes of legal proceedings; |
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• |
|
compliance with applicable laws; |
| |
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• |
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our reliance on marketing partners; |
| |
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• |
|
adequacy of insurance coverage or indemnification rights; |
| |
| |
• |
|
the timing and extent of changes in commodity prices for our products
or raw materials; |
| |
| |
• |
|
petrochemicals industry production capacity or operating rates; |
| |
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• |
|
increases in the cost of, or our ability to obtain, raw materials or
energy; |
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• |
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regulatory initiatives and compliance with governmental laws or
regulations, including environmental laws or regulations; |
| |
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• |
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customer preferences; |
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• |
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our ability to attract or retain high quality employees; |
| |
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• |
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operating hazards attendant to the petrochemicals industry; |
| |
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• |
|
casualty losses, including those resulting from weather related
events; |
| |
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• |
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changes in foreign, political, social or economic conditions; |
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• |
|
risks of war, military operations, other armed hostilities, terrorist
acts or embargoes; |
| |
| |
• |
|
changes in technology, which could require significant capital
expenditures in order to maintain competitiveness or could cause existing
manufacturing processes to become obsolete; |
| |
| |
• |
|
cost, availability or adequacy of insurance; and |
| |
| |
• |
|
various other matters, many of which are beyond our
control. |
i
The risks included here are not
exhaustive. Other sections of this report and our other filings with the
Securities and Exchange Commission, including, without limitation, our Annual
Report on Form 10-K for the fiscal year ended December 31, 2006 (our
“Annual Report”), include additional factors that could adversely affect our
business, results of operations or financial performance. See “Risk Factors”
contained in Item 1A of Part I of our Annual Report. Given these risks
and uncertainties, investors should not place undue reliance on forward-looking
statements. Forward-looking statements included in this Form 10-Q are made only
as of the date of this Form 10-Q and are not guarantees of future performance.
Although we believe that the expectations reflected in these forward-looking
statements are reasonable, such expectations may prove to have been incorrect.
All written or oral forward-looking statements attributable to us, or persons
acting on our behalf, are expressly qualified in their entirety by these
cautionary statements.
Document
Summaries
Descriptions of documents and
agreements contained in this Form 10-Q are provided in summary form only, and
such summaries are qualified in their entirety by reference to the actual
documents and agreements filed as exhibits to our Annual Report, other periodic
reports we file with the Securities and Exchange Commission or this Form 10-Q.
Access to
Filings
Access to our annual reports on Form
10-K, quarterly reports on Form 10-Q and current reports on Form 8-K, and
amendments to those reports, filed with or furnished to the Securities and
Exchange Commission pursuant to Section 13(a) of the Exchange Act, as well as
reports filed electronically pursuant to Section 16(a) of the Exchange Act, may
be obtained through our website (http://www.sterlingchemicals.com). Our website
provides a hyperlink to a third-party website, where these reports may be viewed
and printed at no cost as soon as reasonably practicable after we have
electronically filed such material with the Securities and Exchange Commission.
The contents of our website (or the third-party websites accessible through the
various hyperlinks) are not, and shall not be deemed to be, incorporated into
this report.
ii
STERLING
CHEMICALS, INC.
INDEX
1
PART
I.
FINANCIAL INFORMATION
Item 1.
Financial Statements
STERLING
CHEMICALS, INC.
CONDENSED
CONSOLIDATED STATEMENTS OF OPERATIONS
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| |
|
Three months ended September 30, |
|
|
Nine months ended September 30, |
|
| |
|
2007 |
|
|
2006 |
|
|
2007 |
|
|
2006 |
|
| |
|
(Unaudited) |
|
| |
|
(Dollars in Thousands, Except Share
Data) |
|
|
Revenues |
|
$ |
208,830 |
|
|
$ |
189,916 |
|
|
$ |
659,434 |
|
|
$ |
476,972 |
|
|
Cost of goods
sold |
|
|
205,782 |
|
|
|
176,582 |
|
|
|
636,742 |
|
|
|
470,008 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gross profit |
|
|
3,048 |
|
|
|
13,334 |
|
|
|
22,692 |
|
|
|
6,964 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Selling, general and
administrative expenses |
|
|
3,618 |
|
|
|
2,562 |
|
|
|
11,013 |
|
|
|
6,342 |
|
|
Other
(income) expense |
|
|
— |
|
|
|
(12,000 |
) |
|
|
839 |
|
|
|
(15,724 |
) |
|
Interest and debt
related expenses (net of interest income of $501, $129, $1,148, and $396,
respectively) |
|
|
3,919 |
|
|
|
2,663 |
|
|
|
11,665 |
|
|
|
7,566 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from
continuing operations before income tax |
|
|
(4,489 |
) |
|
|
20,109 |
|
|
|
(825 |
) |
|
|
8,780 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Provision for income
taxes |
|
|
— |
|
|
|
10,160 |
|
|
|
— |
|
|
|
5,827 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from
continuing operations |
|
$ |
(4,489 |
) |
|
$ |
9,949 |
|
|
$ |
(825 |
) |
|
$ |
2,953 |
|
|
Income (loss) from
discontinued operations (net of tax impact of zero, $1,139, zero and
$2,223, respectively) |
|
|
(395 |
) |
|
|
625 |
|
|
|
(1,836 |
) |
|
|
(1,127 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income
(loss) |
|
$ |
(4,884 |
) |
|
$ |
10,574 |
|
|
$ |
(2,661 |
) |
|
$ |
1,826 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Preferred stock
dividends |
|
|
2,445 |
|
|
|
2,090 |
|
|
|
7,056 |
|
|
|
6,031 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income
(loss) attributable to common stockholders |
|
$ |
(7,329 |
) |
|
$ |
8,484 |
|
|
$ |
(9,717 |
) |
|
$ |
(4,205 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) per
share of common stock: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic earnings per
share: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from
continuing operations |
|
$ |
(2.45 |
) |
|
$ |
2.78 |
|
|
$ |
(2.79 |
) |
|
$ |
(1.09 |
) |
|
Income (loss) from
discontinued operations, net of tax |
|
|
(0.14 |
) |
|
|
0.22 |
|
|
|
(0.65 |
) |
|
|
(0.40 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic earnings per
share |
|
$ |
(2.59 |
) |
|
$ |
3.00 |
|
|
$ |
(3.44 |
) |
|
$ |
(1.49 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted earnings per
share: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from
continuing operations |
|
$ |
(2.45 |
) |
|
$ |
1.50 |
|
|
$ |
(2.79 |
) |
|
$ |
(1.09 |
) |
|
Income (loss) from
discontinued operations, net of tax |
|
|
(0.14 |
) |
|
|
0.10 |
|
|
|
(0.65 |
) |
|
|
(0.40 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted earnings per
share |
|
$ |
(2.59 |
) |
|
$ |
1.60 |
|
|
$ |
(3.44 |
) |
|
$ |
(1.49 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted average shares
outstanding: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic : |
|
|
2,828,460 |
|
|
|
2,828,460 |
|
|
|
2,828,460 |
|
|
|
2,828,462 |
|
|
Diluted : |
|
|
2,828,460 |
|
|
|
6,616,146 |
|
|
|
2,828,460 |
|
|
|
2,828,462 |
|
The accompanying
notes are an integral part of the condensed consolidated financial statements.
2
STERLING
CHEMICALS, INC.
CONDENSED
CONSOLIDATED BALANCE SHEETS
| |
|
|
|
|
|
|
|
|
| |
|
September 30, |
|
|
December 31, |
|
| |
|
2007 |
|
|
2006 |
|
| |
|
(Unaudited) |
|
| |
|
(Dollars in Thousands) |
|
|
ASSETS |
|
|
|
|
|
|
|
|
|
Current
assets: |
|
|
|
|
|
|
|
|
|
Cash and cash
equivalents |
|
$ |
29,146 |
|
|
$ |
20,690 |
|
|
Accounts receivable,
net of allowance of $2,485 and $1,987, respectively |
|
|
105,886 |
|
|
|
63,289 |
|
|
Inventories,
net |
|
|
48,835 |
|
|
|
62,078 |
|
|
Prepaid
expenses |
|
|
4,329 |
|
|
|
3,215 |
|
|
Deferred tax
asset |
|
|
3,044 |
|
|
|
3,044 |
|
|
Assets of discontinued
operations |
|
|
— |
|
|
|
20 |
|
|
|
|
|
|
|
|
|
|
Total current
assets |
|
|
191,240 |
|
|
|
152,336 |
|
|
|
|
|
|
|
|
|
|
|
|
Property, plant and
equipment, net |
|
|
82,127 |
|
|
|
83,833 |
|
|
Other assets,
net |
|
|
16,005 |
|
|
|
9,654 |
|
|
|
|
|
|
|
|
|
|
Total assets |
|
$ |
289,372 |
|
|
$ |
245,823 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
LIABILITIES AND
STOCKHOLDERS’ DEFICIENCY IN ASSETS |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Current
liabilities: |
|
|
|
|
|
|
|
|
|
Accounts
payable |
|
$ |
49,331 |
|
|
$ |
39,123 |
|
|
Accrued
liabilities |
|
|
13,286 |
|
|
|
22,872 |
|
|
Liabilities of
discontinued operations |
|
|
217 |
|
|
|
217 |
|
|
|
|
|
|
|
|
|
|
Total current
liabilities |
|
|
62,834 |
|
|
|
62,212 |
|
|
|
|
|
|
|
|
|
|
|
|
Long-term debt |
|
|
150,000 |
|
|
|
100,579 |
|
|
Deferred tax
liability |
|
|
3,044 |
|
|
|
— |
|
|
Deferred credits and
other liabilities |
|
|
25,600 |
|
|
|
49,291 |
|
|
Commitments and
contingencies (Note 7) |
|
|
|
|
|
|
|
|
|
Redeemable preferred
stock |
|
|
63,563 |
|
|
|
56,507 |
|
|
Stockholders’
equity: |
|
|
|
|
|
|
|
|
|
Common stock, $.01 par
value |
|
|
28 |
|
|
|
28 |
|
|
Additional paid-in
capital |
|
|
177,474 |
|
|
|
184,500 |
|
|
Accumulated
deficit |
|
|
(216,275 |
) |
|
|
(213,614 |
) |
|
Accumulated other
comprehensive income |
|
|
23,104 |
|
|
|
6,320 |
|
|
|
|
|
|
|
|
|
|
Total stockholders’
deficiency in assets |
|
|
(15,669 |
) |
|
|
(22,766 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total liabilities and
stockholders’ deficiency in assets |
|
$ |
289,372 |
|
|
$ |
245,823 |
|
|
|
|
|
|
|
|
|
The accompanying
notes are an integral part of the condensed consolidated financial statements.
3
STERLING
CHEMICALS, INC.
CONDENSED
CONSOLIDATED STATEMENTS OF CASH FLOWS
| |
|
|
|
|
|
|
|
|
| |
|
Nine months ended September 30, |
|
| |
|
2007 |
|
|
2006 |
|
| |
|
(Unaudited) |
|
| |
|
(Dollars in Thousands) |
|
|
Cash flows from
operating activities: |
|
|
|
|
|
|
|
|
|
Net income
(loss) |
|
$ |
(2,661 |
) |
|
$ |
1,826 |
|
|
Adjustments to
reconcile net income (loss) to net cash used in operating
activities: |
|
|
|
|
|
|
|
|
|
Depreciation and
amortization |
|
|
8,287 |
|
|
|
23,517 |
|
|
Interest
amortization |
|
|
655 |
|
|
|
300 |
|
|
Lower-of-cost-or-market
adjustment |
|
|
1,522 |
|
|
|
— |
|
|
Loss on
investment |
|
|
839 |
|
|
|
— |
|
|
Gain on disposal of
property, plant and equipment |
|
|
(182 |
) |
|
|
(1,960 |
) |
|
Debt issuance
costs |
|
|
129 |
|
|
|
— |
|
|
Deferred tax
expense |
|
|
— |
|
|
|
3,544 |
|
|
Other |
|
|
30 |
|
|
|
140 |
|
|
Change in
assets/liabilities: |
|
|
|
|
|
|
|
|
|
Accounts
receivable |
|
|
(42,577 |
) |
|
|
9,651 |
|
|
Inventories |
|
|
11,721 |
|
|
|
(14,709 |
) |
|
Prepaid
expenses |
|
|
(1,114 |
) |
|
|
(5,568 |
) |
|
Other assets |
|
|
1,935 |
|
|
|
(1,944 |
) |
|
Accounts
payable |
|
|
10,607 |
|
|
|
(7,668 |
) |
|
Accrued
liabilities |
|
|
(9,586 |
) |
|
|
(4,639 |
) |
|
Other
liabilities |
|
|
(6,907 |
) |
|
|
(9,130 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net cash used in
operating activities |
|
|
(27,302 |
) |
|
|
(6,640 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash flows used in
investing activities: |
|
|
|
|
|
|
|
|
|
Capital
expenditures |
|
|
(5,884 |
) |
|
|
(10,036 |
) |
|
Insurance proceeds
relating to property, plant and equipment |
|
|
— |
|
|
|
1,960 |
|
|
Proceeds from the sale
of assets |
|
|
182 |
|
|
|
— |
|
|
Cash used for methanol
dismantling |
|
|
— |
|
|
|
(111 |
) |
|
|
|
|
|
|
|
|
|
Net cash used in
investing activities |
|
|
(5,702 |
) |
|
|
(8,187 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash flows from
financing activities: |
|
|
|
|
|
|
|
|
|
Repayment of tendered
Old Secured Notes |
|
|
(100,579 |
) |
|
|
— |
|
|
Proceeds from the
issuance of New Secured Notes |
|
|
150,000 |
|
|
|
— |
|
|
Debt issuance
costs |
|
|
(7,961 |
) |
|
|
— |
|
|
|
|
|
|
|
|
|
|
Net cash provided by
financing activities |
|
|
41,460 |
|
|
|
— |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net increase
(decrease) in cash and cash equivalents |
|
|
8,456 |
|
|
|
(14,827 |
) |
|
Cash and cash
equivalents – beginning of year |
|
|
20,690 |
|
|
|
42,197 |
|
|
|
|
|
|
|
|
|
|
Cash and cash
equivalents – end of period |
|
$ |
29,146 |
|
|
$ |
27,370 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Supplemental
disclosures of cash flow information: |
|
|
|
|
|
|
|
|
|
Interest paid, net of
interest income received |
|
$ |
3,864 |
|
|
$ |
5,428 |
|
|
Cash paid for income
taxes |
|
|
299 |
|
|
|
60 |
|
The accompanying
notes are an integral part of the condensed consolidated financial statements.
4
STERLING
CHEMICALS, INC.
NOTES TO CONDENSED
CONSOLIDATED FINANCIAL STATEMENTS
(Unaudited)
1. Basis of
Presentation
The accompanying unaudited interim
condensed consolidated financial statements were prepared in accordance with
accounting principles generally accepted in the United States of America
(“GAAP”) and reflect all adjustments (including normal recurring accruals)
which, in our opinion, are considered necessary for the fair presentation of the
results for the periods presented. The results of operations and cash flows for
the periods presented are not necessarily indicative of the results to be
expected for the full year. These statements should be read in conjunction with
the audited consolidated financial statements and notes thereto included in our
Annual Report on Form 10-K for the year ended December 31, 2006. The
accompanying unaudited interim condensed consolidated financial statements have
been reviewed by Deloitte & Touche LLP, our independent registered public
accounting firm, whose report is included herein.
2. Stock-Based
Compensation
On December 19, 2002, we adopted
our 2002 Stock Plan and reserved 379,747 shares of our common stock for issuance
under the plan (subject to adjustment). Under our 2002 Stock Plan, officers and
key employees, as designated by our Board of Directors, may be issued stock
options, stock awards, stock appreciation rights or stock units. There are
currently options to purchase a total of 278,500 shares of our common stock
outstanding under our 2002 Stock Plan, all at an exercise price of $31.60, and
an additional 85,414 shares of common stock available for issuance under our
2002 Stock Plan.
Stock based compensation expense was
immaterial for all periods presented.
3. Discontinued
Operations
On September 16, 2005, we
announced that we were exiting the acrylonitrile business and related derivative
operations, which included sodium cyanide and disodium iminodiacetic acid
(“DSIDA”) production. These production units had been shut down since
February 2005. We are currently in the process of dismantling our
acrylonitrile facilities, which we expect to complete in the first half of 2008.
The sodium cyanide and DSIDA facilities were dismantled in the second quarter of
2007. The remaining acrylonitrile dismantling costs, which are being expensed as
incurred, are expected to total less than $1 million. Our decision to exit
these businesses was based on a history of operating losses incurred by our
acrylonitrile and derivatives businesses, and was made after a full review and
analysis of our strategic alternatives.
In accordance with SFAS No. 144,
“Accounting for the Impairment and Disposal of Long Lived Assets,” we have
reported the operating results of these businesses as discontinued operations in
our condensed consolidated financial statements. The carrying amounts of assets
and liabilities related to discontinued operations as of September 30, 2007
and December 31, 2006 were as follows:
| |
|
|
|
|
|
|
|
|
| |
|
September 30, 2007 |
|
|
December 31, 2006 |
|
| |
|
(Dollars in Thousands) |
|
|
Assets of
discontinued operations: |
|
|
|
|
|
|
|
|
|
Accounts receivable,
net |
|
$ |
— |
|
|
$ |
20 |
|
| |
|
Liabilities of
discontinued operations: |
|
|
|
|
|
|
|
|
|
Accrued
liabilities |
|
|
217 |
|
|
|
217 |
|
Revenue and pre-tax losses from
discontinued operations for the three and nine-month periods ended
September 30, 2007 and 2006 are presented below:
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| |
|
Three months ended September 30, |
|
|
Nine months ended September 30, |
|
| |
|
2007 |
|
|
2006 |
|
|
2007 |
|
|
2006 |
|
| |
|
|
|
|
|
(Dollars in Thousands) |
|
|
|
|
|
|
Revenues |
|
$ |
— |
|
|
$ |
103 |
|
|
$ |
— |
|
|
$ |
1,108 |
|
|
Loss before income
taxes |
|
|
395 |
|
|
|
514 |
|
|
|
1,836 |
|
|
|
3,350 |
|
5
STERLING
CHEMICALS, INC.
NOTES TO CONDENSED
CONSOLIDATED FINANCIAL STATEMENTS—(Continued)
Current severance obligations are
detailed below (in thousands):
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| |
|
Accrued as of |
|
|
Additional |
|
|
|
|
|
|
Accrued as of |
|
| |
|
December 31, 2006 |
|
|
accruals |
|
|
Cash payments |
|
|
September 30, 2007 |
|
|
Severance
accrual |
|
$ |
217 |
|
|
$ |
— |
|
|
$ |
— |
|
|
$ |
217 |
|
4. Earnings Per
Share
Basic earnings (loss) per share
(“EPS”) is calculated by dividing net income (loss) attributable to common
shareholders by the weighted average number of common shares outstanding for the
period. Diluted EPS is calculated by dividing net income (loss) by
the weighted average number of common shares outstanding, plus the assumed
exercise of all dilutive securities using the treasury stock method or the “if
converted” method, as appropriate. The following table provides a
reconciliation of basic and diluted EPS:
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| |
|
Three months ended September 30, |
|
|
Nine months ended September 30, |
|
| |
|
2007 |
|
|
2006 |
|
|
2007 |
|
|
2006 |
|
| |
|
|
|
|
|
(Dollars in Thousands, Except Share
Data) |
|
|
|
|
|
|
Basic income
(loss) per share: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from
continuing operations attributable to common shareholders |
|
$ |
(6,934 |
) |
|
$ |
7,859 |
|
|
$ |
(7,881 |
) |
|
$ |
(3,078 |
) |
|
Income (loss) from
discontinued operations |
|
|
(395 |
) |
|
|
625 |
|
|
|
(1,836 |
) |
|
|
(1,127 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss), net
of tax |
|
$ |
(7,329 |
) |
|
$ |
8,484 |
|
|
$ |
(9,717 |
) |
|
$ |
(4,205 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted average shares
outstanding |
|
|
2,828,460 |
|
|
|
2,828,460 |
|
|
|
2,828,460 |
|
|
|
2,828,462 |
|
|
Earnings per common
share: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from
continuing operations attributable to common shareholders |
|
$ |
(2.45 |
) |
|
$ |
2.78 |
|
|
$ |
(2.79 |
) |
|
$ |
(1.09 |
) |
|
Income (loss) from
discontinued operations |
|
|
(0.14 |
) |
|
|
0.22 |
|
|
|
(0.65 |
) |
|
|
(0.40 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income
(loss) |
|
$ |
(2.59 |
) |
|
$ |
3.00 |
|
|
$ |
(3.44 |
) |
|
$ |
(1.49 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted income
(loss) per share: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from
continuing operations attributable to common shareholders |
|
$ |
(6,934 |
) |
|
$ |
7,859 |
|
|
$ |
(7,881 |
) |
|
$ |
(3,078 |
) |
|
Add: preferred stock
dividends |
|
|
— |
|
|
|
2,090 |
|
|
|
— |
|
|
|
— |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income available to
common stockholders plus assumed conversions |
|
$ |
(6,934 |
) |
|
$ |
9,949 |
|
|
$ |
(7,881 |
) |
|
$ |
(3,078 |
) |
|
Income (loss) from
discontinued operations |
|
|
(395 |
) |
|
|
625 |
|
|
|
(1,836 |
) |
|
|
(1,127 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) for
purposes of computing diluted earnings per share |
|
$ |
(7,329 |
) |
|
$ |
10,574 |
|
|
$ |
(9,717 |
) |
|
$ |
(4,205 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted average common
shares outstanding |
|
|
2,828,460 |
|
|
|
2,828,460 |
|
|
|
2,828,460 |
|
|
|
2,828,462 |
|
|
Dilutive impact of
preferred stock, if converted |
|
|
— |
|
|
|
3,787,686 |
|
|
|
— |
|
|
|
— |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted average common
shares outstanding assuming dilution |
|
|
2,828,460 |
|
|
|
6,616,146 |
|
|
|
2,828,460 |
|
|
|
2,828,462 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Earnings per common
share assuming dilution: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from
continuing operations attributable to common shareholders |
|
$ |
(2.45 |
) |
|
$ |
1.50 |
|
|
$ |
(2.79 |
) |
|
$ |
(1.09 |
) |
|
Income (loss) from
discontinued operations |
|
|
(0.14 |
) |
|
|
0.10 |
|
|
|
(0.65 |
) |
|
|
(0.40 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income
(loss) |
|
$ |
(2.59 |
) |
|
$ |
1.60 |
|
|
$ |
(3.44 |
) |
|
$ |
(1.49 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For 2007, all potentially dilutive
securities are omitted since they are anti-dilutive. For 2006, all options and
warrants are excluded from all periods, but preferred stock is only excluded for
the nine-month period because it is dilutive.
6
STERLING
CHEMICALS, INC.
NOTES TO CONDENSED
CONSOLIDATED FINANCIAL STATEMENTS—(Continued)
5. Inventories
| |
|
|
|
|
|
|
|
|
| |
|
September 30, 2007 |
|
|
December 31, 2006 |
|
| |
|
(Dollars in Thousands) |
|
|
Inventories: |
|
|
|
|
|
|
|
|
|
Finished
products |
|
$ |
32,084 |
|
|
$ |
38,485 |
|
|
Raw materials |
|
|
12,659 |
|
|
|
17,841 |
|
|
|
|
|
|
|
|
|
|
Inventories at
lower-of-cost-or-market |
|
|
44,743 |
|
|
|
56,326 |
|
|
Inventories under
exchange agreements |
|
|
(57 |
) |
|
|
1,818 |
|
|
Stores and supplies,
net |
|
|
4,149 |
|
|
|
3,934 |
|
|
|
|
|
|
|
|
|
|
|
|
$ |
48,835 |
|
|
$ |
62,078 |
|
|
|
|
|
|
|
|
|
6. Long-Term
Debt
On March 1, 2007, we commenced an
offer to repurchase all of our outstanding 10% Senior Secured Notes due 2007
(our “Old Secured Notes”) totaling $100.6 million (our “tender offer”).
Concurrently with our tender offer, we solicited consents from the holders of
our Old Secured Notes to, among other things, eliminate certain covenants
contained in the indenture governing our Old Secured Notes and related security
documents. On March 15, 2007, after receiving enough consents from the
holders of our Old Secured Notes, we and Sterling Chemicals Energy, Inc., one of
our wholly-owned subsidiaries, and the trustee for our Old Secured Notes entered
into a supplemental indenture amending the indenture and the related security
documents to eliminate most of the restrictive covenants contained therein, as
well as certain events of default and repurchase rights. These amendments became
effective when we accepted for purchase the Old Secured Notes held by the
consenting holders pursuant to our tender offer and paid those holders an
aggregate of $0.1 million in consent fees. Our tender offer expired at 12:00
midnight, New York City time, on March 28, 2007. We accepted for repurchase
$58 million in aggregate principal amount of Old Secured Notes which were
validly tendered prior to the expiration of our tender offer, and we repurchased
those Old Secured Notes and paid the accrued interest thereon, on March 30,
2007. On March 27, 2007, we issued a notice of redemption for all of our
Old Secured Notes that were not tendered pursuant to our tender offer and, on
April 27, 2007, we purchased those remaining Old Secured Notes for an
aggregate amount equal to $44 million, which included $1.5 million in
accrued interest.
On March 26, 2007, we entered into
a purchase agreement (the “Purchase Agreement”) with respect to the sale of
$150 million aggregate principal amount of 10 1/4% Senior
Secured Notes due 2015 (our “New Secured Notes”) to Jefferies & Company,
Inc. and CIBC World Markets Corp., as initial purchasers. Sterling Chemicals
Energy, Inc. (“Sterling Energy”) is also a party to the Purchase Agreement as a
guarantor. On March 29, 2007, we completed a private offering of our New
Secured Notes pursuant to the Purchase Agreement. In connection with this
offering, we entered into an indenture (our “New Indenture”) dated
March 29, 2007 among us, Sterling Energy, as guarantor, and U. S. Bank
National Association, as trustee and collateral agent. On August 30, 2007,
we filed an exchange offer registration statement to exchange our New Secured
Notes for a new issue of substantially identical debt securities registered
under the Securities Act and subsequently amended the registration statement on
October 17, 2007. Pursuant to a registration rights agreement among us,
Sterling Energy and the initial purchasers, we have agreed to use commercially
reasonable efforts to (i) cause the registration statement to become
effective by December 24, 2007 and (ii) complete the exchange offer
within 50 days of the effective date of the registration statement. If we
cannot effect the exchange offer within the time periods above, we will be
required to file a shelf registration statement for the resale of the New
Secured Notes, as well as in certain other circumstances. If we do not comply
with our obligations under the registration rights agreement, the interest rate
on our New Secured Notes will increase 0.25% per annum for the first
90 days after such failure and increase by an additional 0.25% per annum at
the beginning of each subsequent 90-day period if such failure continues,
subject to a maximum increase of 1.0% per annum which would cease to accrue at
such time as we are in compliance with our obligations under the registration
rights agreement.
Our New Indenture contains affirmative
and negative covenants and customary events of default, including payment
defaults, breaches of covenants and certain events of bankruptcy, insolvency and
reorganization, but does not require us to satisfy any financial maintenance
tests or maintain any financial ratios. If an event of default, other than an
event of default triggered upon certain bankruptcy events, occurs and is
continuing, the trustee under our New Indenture, or the holders of at least 25%
in principal amount of outstanding New Secured Notes, may declare our New
Secured Notes to be due and payable immediately. Upon an event of default, the
trustee may also take actions to foreclose on the collateral securing our New
Secured Notes, subject to the terms of an intercreditor agreement dated
March 29, 2007 among us, Sterling Energy, the trustee and The CIT
Group/Business Credit, Inc.
7
STERLING
CHEMICALS, INC.
NOTES TO CONDENSED
CONSOLIDATED FINANCIAL STATEMENTS—(Continued)
Interest is due on our New Secured
Notes on April 1 and October 1 of each year, with our first interest payment
having been made on October 1, 2007. Our New Secured Notes, which mature on
April 1, 2015, are senior secured obligations and rank equally in right of
payment with all of our existing and future senior indebtedness. Subject to
specified permitted liens, our New Secured Notes are secured (i) on a first
priority basis by all of our and Sterling Energy’s fixed assets and certain
related assets, including, without limitation, all property, plant and
equipment, and (ii) on a second priority basis by all of our and Sterling
Energy’s other assets, including, without limitation, accounts receivable,
inventory, capital stock of our domestic restricted subsidiaries (including
Sterling Energy), intellectual property, deposit accounts and investment
property.
On December 19, 2002, we
established our Revolving Credit Agreement with The CIT Group/Business Credit,
Inc., as administrative agent and a lender, and certain other lenders (our
“revolving credit facility”). Under our revolving credit facility, we and
Sterling Energy are co-borrowers and are jointly and severally liable for any
indebtedness thereunder. Our revolving credit facility is secured by first
priority liens on all of our accounts receivable, inventory and other specified
assets, as well as all of the issued and outstanding capital stock of Sterling
Energy. On March 29, 2007, we amended and restated our revolving credit
facility to, among other things, extend the term of our revolving credit
facility until March 29, 2012, reduce the maximum commitment thereunder to
$50 million, make certain changes to the calculation of the borrowing base
and lower the interest rates and fees charged thereunder. Borrowings under our
revolving credit facility now bear interest, at our option, at an annual rate of
either a base rate plus 0.0% to 0.50% or the LIBOR rate plus 1.50% to 2.25%,
depending on our borrowing availability at the time. We are also required to pay
an aggregate commitment fee of 0.375% per year (payable monthly) on any unused
portion. Available credit under our revolving credit facility is subject to a
monthly borrowing base of 85% of eligible accounts receivable plus 65% of
eligible inventory. As of September 30, 2007, our borrowing base exceeded
the maximum commitment under our revolving credit facility, making the total
credit available under our revolving credit facility $50 million. This
monetization of accounts receivable and inventory associated with the exit from
our styrene business discussed in note 7 below, is expected to decrease our
borrowing base. As a result of the decrease in our borrowing base, total credit
available under our revolving credit facility is expected to be between
$10 million and $20 million after shut down of the styrene facility.
As of September 30, 2007, there were no loans outstanding under our
revolving credit facility, and we had $8 million in letters of credit
outstanding, resulting in borrowing availability of $42 million. Pursuant
to Emerging Issues Task Force (“EITF”) Issue No. 95-22, “Balance Sheet
Classification of Borrowings under Revolving Credit Agreements That Include Both
a Subjective Acceleration Clause and a Lock-Box Arrangement,” any balances
outstanding under our revolving credit facility are classified as current
portion of long-term debt.
Our revolving credit facility contains
numerous covenants and conditions, including, but not limited to, restrictions
on our ability to incur indebtedness, create liens, sell assets, make
investments, make capital expenditures, engage in mergers and acquisitions and
pay dividends. Our revolving credit facility also includes various circumstances
and conditions that would, upon their occurrence and subject in certain cases to
notice and grace periods, create an event of default thereunder.
7. Commitments and
Contingencies
Product
Contracts:
We have two long-term agreements that
respectively provide for the dedication of 100% of our production of acetic acid
and plasticizers to separate single customers. We also have various sales and
conversion agreements, which dedicate a portion of our production of styrene to
various customers. Some of these agreements generally provide for cost recovery
plus an agreed margin or element of profit based upon market price.
On September 17, 2007, we entered
into a long-term exclusive styrene supply agreement and a related rail car
purchase and sale agreement with NOVA Chemicals Inc. (“NOVA”). Under the supply
agreement, NOVA has the exclusive right to 100% of our styrene production
(subject to existing contractual commitments), the amount of any styrene
supplied in any particular period being at NOVA’s option based on a full-cost
formula. On November 13, 2007, we announced that we will exit the styrene
business to pursue other strategic initiatives. This decision followed the
clearance under the Hart-Scott-Rodino Act of the styrene supply agreement with
NOVA that has subsequently been assigned to INEOS NOVA LLC (“INEOS NOVA”). The
clearance under the Hart-Scott-Rodino Act caused the agreement to become
effective and triggered a $60 million payment obligation to us due
November 27, 2007 and INEOS NOVA’s nomination of zero pounds of styrene
under the supply agreement for the balance of 2007. In accordance with the terms
of the supply agreement, INEOS NOVA will assume our contractual obligations for
future styrene deliveries and we have exercised our right to permanently shut
down and decommission our styrene plant.
Under the agreement, we are
responsible for the closure costs of the styrene facility and are also subject
to a long-term commitment to not reenter the styrene business for a period of
time. The closure costs of the styrene facility are expected to be between
$10 million and $15 million, of which we expect $3 million to
$5 million to be expensed during the fourth quarter of 2007, with the
balance expensed during 2008. We expect to record an impairment charge of
approximately $3 million (before taxes) during the fourth quarter of 2007
related to incomplete capital projects associated with our styrene operations.
When the operations of the styrene facility have ceased, we expect to present
the results of our styrene operations as discontinued operations.
8
STERLING
CHEMICALS, INC.
NOTES TO CONDENSED
CONSOLIDATED FINANCIAL STATEMENTS—(Continued)
Environmental
Regulations:
Our operations involve the handling,
production, transportation, treatment and disposal of materials that are
classified as hazardous or toxic and that are extensively regulated by
environmental and health and safety laws, regulations and permit requirements.
Environmental permits required for our operations are subject to periodic
renewal and may be revoked or modified for cause or when new or revised
environmental requirements are implemented. Changing and increasingly strict
environmental requirements can affect the manufacturing, handling, processing,
distribution and use of our chemical products and, if so affected, our business
and operations may be materially and adversely affected. In addition, changes in
environmental requirements may cause us to incur substantial costs in upgrading
or redesigning our facilities and processes, including our waste treatment,
storage, disposal and other waste handling practices and equipment.
A business risk inherent in chemical
operations is the potential for personal injury and property damage claims from
employees, contractors and their employees and nearby landowners and occupants.
While we believe our business operations and facilities generally are operated
in compliance with all applicable environmental and health and safety
requirements in all material respects, we cannot be sure that past practices or
future operations will not result in material claims or regulatory action,
require material environmental expenditures or result in exposure or injury
claims by employees, contractors or their employees or the public. Some risk of
environmental costs and liabilities is inherent in our operations and products,
as it is with other companies engaged in similar businesses.
We have incurred, and may continue to
incur, liability for investigation and cleanup of waste or contamination at our
own facilities or at facilities operated by third parties where we have disposed
of waste. We continually review all estimates of potential environmental
liabilities, but we may not have identified or fully assessed all potential
liabilities arising out of our past or present operations or the amount
necessary to investigate and remediate any conditions that may be significant to
us.
Air emissions from our Texas City
facility are subject to certain permit requirements and self-implementing
emission limitations and standards under state and federal laws. Our Texas City
facility is located in an area that the Environmental Protection Agency (“EPA”)
has classified as not having attained the ambient air quality standards for
ozone, which is controlled by direct regulation of volatile organic compounds
and nitrogen oxide (“NOx”) emissions. Our Texas City facility is also subject to
the federal government’s June 1997 National Ambient Air Quality Standards,
which lower the ozone and particulate matter concentration thresholds for
attainment. The Texas Commission for Environmental Quality (“TCEQ”) has imposed
strict requirements on regulated facilities, including our Texas City facility,
to ensure that the air quality control region will achieve the ambient air
quality standards for ozone. Local authorities may also impose new ozone and
particulate matter standards. Compliance with these stricter standards may
substantially increase our future NOx, volatile organic compounds and
particulate matter emissions control costs, the amount and full impact of which
cannot be determined at this time.
On December 13, 2002, the TCEQ
adopted a revised State Implementation Plan (“SIP”) to achieve compliance with
the “1-hour” ozone standard of the Clean Air Act. The EPA approved this “1-hour”
SIP, which calls for reduction of emissions of NOx in the Houston-Galveston
region by approximately 80% by the end of 2007. The current “1-hour” SIP also
requires monitoring of emissions of highly reactive volatile organic carbons
(“HRVOCs”), such as ethylene. Our cost of compliance with the “1-hour” SIP at
our Texas City facility is estimated to be between $12 million and
$14 million. This estimate includes our share of capital expenditures
needed to be made by S&L Cogeneration Company. To date we have spent
$10 million in capital on NOx reductions and HRVOC monitoring, with
essentially all of the capital spent prior to 2007 and we are in compliance with
these new regulations. In April 2004, the Houston-Galveston region was
designated a “moderate” non-attainment area with respect to the “8-hour” ozone
standard of the Clean Air Act, and compliance with this standard is required no
later than June 15, 2010 for “moderate” areas. However, on June 15,
2007, the Governor of the State of Texas requested that the EPA reclassify this
region as a “severe” non-attainment area, which would require compliance with
the 8-hour standard by June 15, 2019. The EPA has now begun the process of
reclassifying the Houston-Galveston area. On May 23, 2007, the TCEQ
formally adopted revisions to the SIP designed to achieve compliance with the
“8-hour” ozone standard in the Houston-Galveston area. This “8-hour SIP” will be
submitted to the EPA for approval in the near future. The current proposed
“8-hour SIP” calls for relatively modest additional controls which we believe
would require very little expense on our part. However, the proposed package may
not receive EPA approval in its current form, in which case additional controls
or monitoring could be added before the rule becomes finalized. Based on these
developments, it is difficult to predict our final cost of compliance under the
“8-hour” SIP, but we estimate that the additional cost of compliance will range
from zero to $16 million in capital expenditures and allowance purchases,
depending on the terms of the final “8-hour” SIP.
9
STERLING
CHEMICALS, INC.
NOTES TO CONDENSED
CONSOLIDATED FINANCIAL STATEMENTS—(Continued)
Legal
Proceedings:
On July 5, 2005, Patrick B.
McCarthy, an employee of Kinder-Morgan, was seriously injured at Kinder-Morgan,
Inc.’s facilities near Cincinnati, Ohio while attempting to offload a railcar
containing one of our plasticizers products. On October 28, 2005,
Mr. McCarthy and his family filed a suit in the Court of Common Pleas,
Hamilton County, Ohio (Case No. A0509 144) against us and six other
defendants. Since that time, the plaintiffs have added two additional defendants
to this lawsuit. In addition, we and some of the other defendants have brought
Mr. McCarthy’s employer, Kinder-Morgan, into this lawsuit as a third-party
defendant. The plaintiffs are seeking in excess of $18 million in alleged
compensatory and punitive damages. Discovery is ongoing in this case as to the
underlying cause of the accident and the parties’ respective liabilities, if
any. At this time, it is impossible to determine what, if any, liability we will
have for this incident and we will vigorously defend the suit. We believe that
all, or substantially all, of any liability imposed upon us as a result of this
suit and our related out-of-pocket costs and expenses will be covered by our
insurance policies, subject to a $1 million deductible. We do not believe
that this incident will have a material adverse affect on our business,
financial position, results of operations or cash flows, although we cannot
guarantee that a material adverse effect will not occur.
On August 17, 2006, we initiated
an arbitration proceeding against BP Chemicals to resolve a dispute involving
the interpretation of provisions of our acetic acid production agreement with BP
Chemicals. Under the production agreement, BP Chemicals reimburses our
manufacturing expenses and pays us a percentage of the profits derived from the
sales of the acetic acid we produce. Historically, the costs of manufacturing
charged to our acetic acid business, and reimbursed by BP Chemicals, included
the amounts we paid Praxair for carbon monoxide, hydrogen and a blend of carbon
monoxide and hydrogen commonly referred to as “blend gas.” Our acetic acid
business has always used all of the carbon monoxide produced by Praxair, other
than the small amount of carbon monoxide included in the blend gas. Until
recently, all of the blend gas produced by Praxair was used by the oxo-alcohols
plant included in our plasticizers business. During the period when the
oxo-alcohols plant was operating, BP Chemicals was compensated for the use of
this blend gas by our oxo-alcohols plant through a credit to the amount of our
manufacturing expenses reimbursed by BP Chemicals. Effective July 1, 2006,
we permanently closed our oxo-alcohols plant. BP Chemicals has taken the
position that it is entitled to continue to deduct a portion of the blend gas
credit from the reimbursement of our manufacturing expenses, even though our
oxo-alcohols plant has been closed and is no longer taking any blend gas and the
Praxair facilities have been modified so that the carbon monoxide previously
used in blend gas can be used in our acetic acid operations. Effective
August 1, 2006, BP Chemicals began short paying our invoices for
manufacturing expenses by the portion of the credit that BP Chemicals claims
should continue through July 31, 2016. The disputed portion of the credit
averaged approximately $0.3 million per month during 2006 and 2007, before
adjusting for the portion of the profits we receive from BP Chemicals’ sale of
the acetic acid we produce. We are also seeking additional damages from BP
Chemicals in the arbitration based on what we believe are breaches of duty by BP
Chemicals. The parties have abated the arbitration proceedings while they
attempt to reach a negotiated settlement. As part of the agreement to abate the
arbitration proceedings, BP Chemicals reimbursed us $0.8 million on
February 5, 2007, which was 50% of the accrued disputed credit, and has
continued and will continue to pay 50% of the disputed amount each month during
the period of negotiation. The parties have stipulated that the payments are
made without prejudice, in that BP Chemicals is not admitting liability and
continues to insist that we remain liable for the disputed portion of the blend
gas credit. According to the agreement, either party may reinstate the
arbitration process at any time after August 1, 2007. If the arbitration is
reinstated and an award is made, the amounts paid by BP Chemicals will be
credited against any sums awarded to us or refunded by us to BP Chemicals,
depending on the ruling of the arbitration panel. We believe that our acetic
acid production agreement does not contemplate the continuation of any portion
of the blend gas credit under these circumstances and will vigorously pursue our
position. Although we are in a dispute with BP Chemicals over the interpretation
of this contractual provision, we believe that we continue to have a
constructive working relationship with BP Chemicals, as has been the case since
1986. As part of the settlement negotiations over the blend gas calculation, we
are discussing an extension of the term of the acetic acid production agreement.
On February 21, 2007, we received
a summons naming us, several benefit plans and the plan administrators for those
plans as defendants in a class action suit, Case No. H-07-0625 filed in the
United States District Court, Southern District of Texas, Houston Division. The
plaintiffs seek to represent a proposed class of retired employees of Sterling
Fibers, Inc., one of our former subsidiaries that we sold in connection with our
emergence from bankruptcy in 2002. The plaintiffs are alleging that we were not
permitted to increase their premiums for retiree medical insurance based on a
provision contained in the asset purchase agreement between us and Cytec
Industries Inc. and certain of its affiliates governing our purchase of our
former acrylic fibers business in 1997. During our bankruptcy case, we
specifically rejected this asset purchase agreement and the bankruptcy court
approved that rejection. The plaintiffs are claiming that we violated the terms
of the benefit plans and breached fiduciary duties governed by the Employee
Retirement Income Security Act and are seeking damages, declaratory relief,
punitive damages and attorneys’ fees. At this time, we have not determined what,
if any, liability we may have in this matter and intend to vigorously defend
this action.
10
STERLING
CHEMICALS, INC.
NOTES TO CONDENSED
CONSOLIDATED FINANCIAL STATEMENTS—(Continued)
We moved to dismiss the
plaintiffs’ claims in their entirety on July 6, 2007, based on the
rejection of the asset purchase agreement in our bankruptcy case. However, the
court denied our motion and we have filed an interlocutory appeal related to
that denial. Discovery in this matter is in its beginning stages. We are unable
to state at this time if a loss is probable or remote and are unable to
determine the possible range of loss related to this matter, if any.
We are subject to various other claims
and legal actions that arise in the ordinary course of our business. We do not
believe that any of these claims and actions, separately or in the aggregate,
will have a material adverse effect on our business, financial position, results
of operation or cash flows, although we cannot guarantee that a material adverse
effect will not occur.
8. Income Taxes
In July 2006, the Financial
Accounting Standards Board (the “FASB”) issued FASB Interpretation No. 48,
“Accounting for Uncertainty in Income Taxes–an interpretation of FASB Statement
No.109,” (“FIN 48”) to clarify the accounting for uncertain tax positions
accounted for in accordance with FASB Statement No. 109, “Accounting for
Income Taxes.” This interpretation prescribes a two-step approach for
recognizing and measuring tax benefits and requires explicit disclosure of any
uncertain tax position. We adopted the provisions of FIN 48 as of
January 1, 2007 and as of September 30, 2007, there were no changes to
our uncertain tax positions.
In the fourth quarter of 2006, we
concluded that a valuation allowance was needed against our federal deferred tax
assets. For the three and nine-month periods ended September 30, 2007, the
tax benefit from our operating losses was fully offset by a related change in
the valuation allowance resulting in an effective tax rate of zero.
At December 31, 2006, we had a
$4 million contingent tax liability relating to certain tax deductions
taken in previous tax returns. Under FIN 48, we concluded that these deductions
do not meet the more likely than not recognition threshold. As such, the
deferred tax asset was derecognized and the related contingent tax liability was
eliminated at the date of adoption. This had no net impact on the financial
statements and there was not a cumulative effect impact on retained earnings.
Our accounting policy is to recognize any accrued interest on unrecognized tax
benefits as a component of interest expense and to reflect any penalties
associated with unrecognized tax benefits as a component of income tax expense.
Due to significant net operating losses incurred during the tax periods
associated with our uncertain tax positions, no amount for penalties or interest
has been recorded in the financial statements. We do not believe the total
amount of unrecognized tax benefits will change significantly within the next
twelve months. In addition, future changes in the unrecognized tax benefit will
have no impact on the effective tax rate due to the existence of the valuation
allowance.
We and one of our subsidiaries,
Sterling Energy, file income tax returns in the United States federal
jurisdiction and file income and franchise tax returns in the State of Texas. We
remain subject to federal examination for tax years ended December 31, 2002
through 2006 and we remain subject to examination by the State of Texas for tax
years ended December 31, 2004 through 2006.
9. Pension Plans
and Other Postretirement Benefits
Net periodic pension costs consisted of
the following components:
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| |
|
Three months ended September 30, |
|
|
Nine months ended September 30, |
|
| |
|
2007 |
|
|
2006 |
|
|
2007 |
|
|
2006 |
|
| |
|
|
|
|
|
(Dollars in Thousands) |
|
|
|
|
|
|
Service cost |
|
$ |
3 |
|
|
$ |
162 |
|
|
$ |
308 |
|
|
$ |
487 |
|
|
Interest cost |
|
|
1,782 |
|
|
|
1,810 |
|
|
|
5,347 |
|
|
|
5,425 |
|
|
Expected return on plan
assets |
|
|
(2,025 |
) |
|
|
(1,750 |
) |
|
|
(6,075 |
) |
|
|
(5,250 |
) |
|
Curtailment
gain |
|
|
— |
|
|
|
— |
|
|
|
(100 |
) |
|
|
— |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net pension costs
(benefit) |
|
$ |
(240 |
) |
|
$ |
222 |
|
|
$ |
(520 |
) |
|
$ |
662 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
11
STERLING
CHEMICALS, INC.
NOTES TO CONDENSED
CONSOLIDATED FINANCIAL STATEMENTS—(Continued)
Other postretirement benefits costs
consisted of the following components:
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| |
|
Three months ended September 30, |
|
|
Nine months ended September 30, |
|
| |
|
2007 |
|
|
2006 |
|
|
2007 |
|
|
2006 |
|
| |
|
|
|
|
|
(Dollars in Thousands) |
|
|
|
|
|
|
Service cost |
|
$ |
35 |
|
|
$ |
47 |
|
|
$ |
100 |
|
|
$ |
141 |
|
|
Interest cost |
|
|
348 |
|
|
|
388 |
|
|
|
1,041 |
|
|
|
1,163 |
|
|
Amortization |
|
|
(358 |
) |
|
|
(288 |
) |
|
|
(1,075 |
) |
|
|
(864 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net plan costs |
|
$ |
25 |
|
|
$ |
147 |
|
|
$ |
66 |
|
|
$ |
440 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Effective July 1, 2007, we froze
all accruals under our defined benefit pension plan for our hourly employees,
which resulted in a plan curtailment under SFAS No. 88 “Employers’
Accounting for Settlement and Curtailments of Defined Benefit Pension Plans and
for Termination Benefits.” As a result, we recorded a pre-tax curtailment
gain of $0.1 million in the second quarter of 2007.
During the third quarter of 2007, we
approved an amendment (to be effective December 31, 2007) to our
postretirement medical plan which will end Medicare-supplemental medical and
prescription drug coverage for Retirees who are Medicare eligible. This
amendment affects the majority of participants currently enrolled in the
Sterling Retiree Medical Plan who are either enrolled in Medicare due to
disability or because they are 65 or over and was communicated to the
participants during the third quarter of 2007. This plan amendment reduced our
other postretirement benefit plan liability by $13 million with a
corresponding increase to accumulated other comprehensive income.
10. New Accounting
Standards
In September 2006, the FASB issued
Statement of Financial Accounting Standards No. 157, “Fair Value
Measurements” (“SFAS No. 157”). SFAS No. 157 defines fair value,
establishes a framework for measuring fair value and expands disclosure about
fair value measurement. SFAS No. 157 is effective for interim and annual
reporting periods beginning after November 15, 2007. We do not believe the
adoption of SFAS No. 157 will have a material impact on our financial
statements.
In February 2007, the FASB issued
Statement of Financial Accounting Standards No. 159, “The Fair Value Option
for Financial Assets and Financial Liabilities” (“SFAS No. 159”).
SFAS No. 159, which amends SFAS No. 115, allows certain financial
assets and liabilities to be recognized, at our election, at fair market value,
with any gains or losses for the period recorded in the statement of
operations. SFAS No. 159 is effective for fiscal years beginning
after November 15, 2007. We do not believe the adoption SFAS
No. 159 will have a material impact on our financial statements.
In June 2007, the FASB ratified
EITF Issue No. 06-11, “Accounting for Income Tax Benefits of Dividends on
Share-Based Payment Awards” (“EITF 06-11”), which requires income tax benefits
from dividends or dividend equivalents that are charged to retained earnings and
are paid to employees for equity classified nonvested equity shares, nonvested
equity share units and outstanding equity share options to be recognized as an
increase in additional paid-in capital and to be included in the pool of excess
tax benefits available to absorb potential future tax deficiencies on
share-based payment awards. EITF 06-11 will become effective beginning in the
first quarter of 2008. We do not expect the adoption of EITF 06-11 to have a
material impact on our financial statements.
12
REPORT OF
INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
To the Board of
Directors and Stockholders of Sterling Chemicals, Inc.:
We have reviewed the accompanying
condensed consolidated balance sheet of Sterling Chemicals, Inc. and its
subsidiaries (the “Company”) as of September 30, 2007, and the related
condensed consolidated statements of operations for the three and nine-month
periods ended September 30, 2007 and 2006, and of cash flows for the
nine-month periods ended September 30, 2007 and 2006. These interim
financial statements are the responsibility of the Company’s management.
We conducted our reviews in accordance
with the standards of the Public Company Accounting Oversight Board (United
States). A review of interim financial information consists principally of
applying analytical procedures to financial data and making inquiries of persons
responsible for financial and accounting matters. It is substantially less in
scope than an audit conducted in accordance with the standards of the Public
Company Accounting Oversight Board (United States), the objective of which is
the expression of an opinion regarding the financial statements taken as a
whole. Accordingly, we do not express such an opinion.
Based on our reviews, we are not aware
of any material modifications that should be made to such condensed consolidated
financial statements for them to be in conformity with accounting principles
generally accepted in the United States of America.
We have previously audited, in
accordance with the standards of the Public Company Accounting Oversight Board
(United States), the consolidated balance sheet of the Company as of
December 31, 2006, and the related consolidated statements of operations,
stockholders’ equity (deficiency in assets), and cash flows for the year then
ended (not presented herein); and in our report dated March 15, 2007, we
expressed an unqualified opinion on those consolidated financial statements and
included an explanatory paragraph relating to a change in the method of
accounting for defined benefit pension and other postretirement plans as of
December 31, 2006. In our opinion, the information set forth in the
accompanying condensed consolidated balance sheet as of December 31, 2006
is fairly stated, in all material respects, in relation to the consolidated
balance sheet from which it has been derived.
Houston,
Texas
November 14, 2007
13
Item 2.
Management’s Discussion and Analysis of Financial Condition and
Results of Operations
The following discussion should be read
in conjunction with our condensed consolidated financial statements (including
the Notes thereto) included in Item 1, Part I of this report.
Recent
Developments
On September 17, 2007, we entered
into a long-term exclusive styrene supply agreement and a related rail car
purchase agreement with NOVA Chemicals Inc. (“NOVA”). Under the supply
agreement, NOVA has the exclusive right to 100% of our styrene production
(subject to existing contractual commitments), the amount of any styrene
supplied in any particular period being at NOVA’s option based on a full-cost
formula. On November 13, 2007, we announced that we will exit the styrene
business to pursue other strategic initiatives. This decision followed the
clearance under the Hart-Scott-Rodino Act of the styrene supply agreement with
NOVA that has subsequently been assigned by NOVA to INEOS NOVA LLC (“INEOS
NOVA”). The clearance under the Hart-Scott-Rodino Act caused the agreement to
become effective and triggered a $60 million payment obligation to us due
November 27, 2007 and INEOS NOVA’s nomination of zero pounds of styrene
under the supply agreement for the balance of 2007. This payment, combined with
cash on hand of $29 million at September 30, 2007 and the actions
discussed below, are expected to result in at least $150 million net
available cash in addition to our unused credit lines. In accordance with the
terms of the supply agreement, INEOS NOVA is expected to assume our contractual
obligations for future styrene deliveries and we have exercised our right to
permanently shut down and decommission our styrene plant. Under the agreement,
we are responsible for the closure costs of the styrene facility and are also
subject to a long-term commitment to not reenter the styrene business for a
period of time. The closure costs of the styrene facility are expected to be
between $10 million and $15 million, which include the payment of
employee severance costs and decommissioning costs. We expect $3 million to
$5 million of these costs to be expensed during the fourth quarter of 2007,
with the balance expensed during 2008. The cash flow impact of these costs will
be offset by approximately $90 million expected from the monetization of
styrene-related working capital during the balance of 2007 and the first quarter
of 2008. We expect to record an impairment charge of approximately
$3 million (before taxes) during the fourth quarter of 2007 related to
incomplete capital projects associated with our styrene operations.
Unless certain strategic initiatives
being pursued are implemented, we anticipate reducing our workforce over the
next nine months in connection with our exit from the styrene business. This
reduction of workforce would result in severance costs of between $4 million and
$5 million. In an effort to mitigate these disruptions, reduce costs and
add value to our Texas City site, we are actively engaged in third-party
discussions regarding strategic initiatives that would require the services of a
significant number of our dedicated styrenics employees. If one or more of these
strategic initiatives are consummated over the next few months, the reduction to
our workforce, the amount of severance payments and the other styrene business
closure costs could be reduced significantly.
Business
Overview
We are a North American producer of
selected petrochemicals used to manufacture a wide array of consumer goods and
industrial products throughout the world. Our primary products are acetic acid,
styrene and plasticizers.
Our acetic acid is used primarily to
manufacture vinyl acetate monomer, which is used in a variety of products,
including adhesives and surface coatings. All of our acetic acid production is
sold to BP Amoco Chemical Company (“BP Chemicals”), and we are BP Chemicals’
sole source of acetic acid production in the Americas. We sell our acetic acid
to BP Chemicals pursuant to a long-term contract (the “Production Agreement”)
that extends until 2016. The Production Agreement provides us with a portion of
the profits derived from BP Chemicals’ sales of the acetic acid we produce and
reimbursement of 100% of our fixed and variable costs of production. This
Production Agreement has provided us with a steadily increasing source of income
since the inception of this relationship in 1986 and, over the last three years,
we have operated at approximately 100% of capacity and at utilization rates
greater than the industry average. We believe that we have one of the lowest
cost acetic acid facilities in the world. Our acetic acid facility utilizes BP
Chemicals’ proprietary carbonylation technology, or Cativa Technology, which we
believe offers several advantages over competing production methods, including
lower energy requirements and lower fixed and variable costs. We also jointly
invest with BP Chemicals in capital expenditures related to our acetic acid
facility. Acetic acid production has two major raw materials requirements –
methanol and carbon monoxide. BP Chemicals, a producer of methanol, supplies
100% of our methanol requirements related to our production of acetic acid. All
of the carbon monoxide we use in the production of acetic acid is supplied by
Praxair Hydrogen Supply, Inc. (“Praxair”) from a partial oxidation unit
constructed by Praxair on land leased from us at our Texas City site.
Styrene is a commodity chemical used to
produce intermediate products such as polystyrene, expandable polystyrene resins
and ABS plastics, which are used in a wide variety of products such as household
goods, foam cups and containers, disposable food service items, toys, packaging
and other consumer and industrial products. During the first nine months of
2007, approximately 40% of our styrene capacity was committed for sales in North
America under long-standing customer relationships
14
with the balance of our
capacity available for sales on a spot basis. During the third quarter of 2007,
we sold approximately 20% of our styrene capacity into the global spot market.
As noted above, we announced that we will exit the styrene business to pursue
other strategic initiatives. This decision followed the clearance under the
Hart-Scott-Rodino Act of the styrene supply agreement with NOVA that was
subsequently assigned to INEOS NOVA LLC and INEOS NOVA’s nomination of zero
pounds of styrene for the balance of 2007. In accordance with the terms of the
supply agreement, INEOS NOVA is expected to assume our contractual obligations
for future styrene deliveries and we have exercised our right to permanently
shut down and decommission our styrene plant.
All of our plasticizers, which are used
to make flexible plastics, such as shower curtains, floor coverings, automotive
parts and construction materials, are produced exclusively for BASF Corporation
(“BASF”) pursuant to a long-term production agreement that extends until 2013,
subject to some limited early termination rights held by BASF beginning in 2010.
Under our agreement with BASF, they provide us with most of the required raw
materials, market the plasticizers we produce and are obligated to make certain
fixed quarterly payments to us and to reimburse us monthly for our actual
production costs and capital expenditures relating to our plasticizers facility.
We manufacture all of our
petrochemicals products at our site in Texas City, Texas. In terms of production
capacity, our Texas City site has the sixth largest acetic acid facility in the
world and the fourth largest styrene facility in North America. Our Texas City
site, which covers an area of 290 acres, is strategically located on Galveston
Bay and benefits from a deep-water dock capable of handling ships with up to a
40-foot draft, as well as four barge docks, direct access to Union Pacific and
Burlington Northern railways with in-motion rail scales on site, truck loading
racks and weigh scales, stainless and mild steel storage tanks, three waste
deepwells, 135 acres of available land zoned for heavy industrial use,
additional land zoned for light industrial use and a supportive political
environment for growth. In addition, we are in the heart of one of the largest
petrochemical complexes on the Gulf Coast and as a result have on-site access to
a number of key raw material pipelines, as well as close proximity to a number
of large refinery complexes that provide some of our principal raw materials.
We generally sell our petrochemicals
products to customers for use in the manufacture of other chemicals and
products, which in turn, are used in the production of a wide array of consumer
goods and industrial products throughout the world. The North American acetic
acid industry tends to sell most of its products through long-term sales
agreements having “cost plus” pricing mechanisms, eliminating much of the
volatility seen in other petrochemicals products and resulting in more stable
and predictable earnings and profit margins.
Results of
Operations
Three Months
Ended September 30, 2007 Compared to Three Months Ended September 30,
2006
Revenues and
income (loss) from continuing operations
Our revenues were $208.8 million
for the third quarter of 2007, a 10% increase from the $189.9 million in
revenues we recorded for the third quarter of 2006. This increase in revenues
was primarily due to increased styrene sales volumes in the third quarter of
2007, compared to the third quarter of 2006. We recorded a net loss from
continuing operations of $4.5 million for the third quarter of 2007,
compared to income of $9.9 million in the third quarter of 2006. This
decline in operating results in the 2007 period was primarily due to the absence
of the $12 million gain we recorded in the third quarter of 2006 pertaining
to the settlement of claims and receipt of proceeds under our property damage
and business interruption insurance policies related to the fire that occurred
in our styrene unit in September 2005.
Revenues from our acetic acid and
plasticizers operations were $33.8 million for the third quarter of 2007, a
14% decrease from the $39.5 million in revenues we received from these
operations in the third quarter of 2006. Acetic acid revenues were roughly the
same during the two periods while revenues from our plasticizers operations
decreased 47%. This decrease in plasticizers revenues was due to the permanent
shut down of the oxo alcohols unit in the second half of 2006.
Revenues from our styrene operations
were $174.9 million for the third quarter of 2007, an increase of 16% over
the $150.4 million in revenues we received from these operations for the
third quarter of 2006. This increase in revenues from our styrene operations was
primarily due to increased styrene sales volumes in the third quarter of 2007
compared to the third quarter of 2006. During the third quarter of 2007, the
prices we paid for benzene, one of the primary raw materials required for
styrene production, increased 6% from the prices we paid for benzene during the
third quarter of 2006, and the prices we paid for ethylene, the other primary
raw material required for styrene production, decreased 4% from the prices we
paid for ethylene during the third quarter of 2006. The average price we paid
for natural gas for the third quarter of 2007 decreased 4% compared to the
average price we paid for natural gas during the third quarter of 2006.
15
Selling, general and
administrative expenses
Our selling, general and administrative
expenses were $3.6 million for the third quarter of 2007 compared to
$2.6 million for the third quarter of 2006. This increase in 2007 over the
third quarter of 2006 was primarily due to an increase in bad debt expense of
$0.6 million in connection with the blend gas dispute with BP Chemicals
which occurred in September 2006 and our incurring $0.2 million in
professional fees in connection with our pursuit of potential new business
opportunities.
Other Income
We recorded no other income for the
third quarter of 2007, compared to the $12 million in other income that we
recorded for the third quarter of 2006. The other income recorded in the third
quarter of 2006 consisted of payments received under our property damage and
business interruption insurance policies related to the fire that occurred in
our styrene unit in September 2005.
Interest and debt
related expenses, net of interest income
Our interest expense for the third
quarter of 2007 was $3.9 million, compared to $2.7 million for the
third quarter of 2006. This increase in the third quarter of 2007 was primarily
due to our increased interest expense associated with higher debt levels after
our debt refinancing that occurred in the first quarter of 2007, partially
offset by a $0.4 million increase in interest income due to higher average
cash balances.
Provision for
income taxes
During the third quarter of 2007, we
recorded net tax expense of zero for income taxes from continuing operations,
compared to a $10.1 million provision for income taxes from continuing
operations for the third quarter of 2006. This difference is due to our
recording of a tax provision for the pre-tax income in the third quarter of
2006. In the fourth quarter of 2006, we concluded that a valuation allowance was
needed against our federal deferred tax assets. For the three month period ended
September 30, 2007, the tax benefit from our operating losses was fully
offset by a related change in the valuation allowance resulting in an effective
tax rate of zero.
Nine Months Ended
September 30, 2007 Compared to Nine Months Ended September 30,
2006
Revenues and
income (loss) from continuing operations
Our revenues were $659.4 million
for the nine-month period ended September 30, 2007, an increase of 38% over
the $477.0 million in revenues we received during the nine-month period
ended September 30, 2006. This increase in revenues resulted primarily from
a 30% increase in styrene sales volumes, largely attributable to the fact that
our styrene unit was shut down in the first quarter of 2006 to repair the damage
caused by the September 2005 fire. We recorded a net loss from continuing
operations of $0.8 million for the nine-month period ended
September 30, 2007, compared to net income of $3.0 million during the
nine-month period ended September 30, 2006. This decline in operating
results in the 2007 period was primarily due to the absence of the
$15 million gain we recorded in the nine-month period ended 2006 pertaining
to the settlement of claims and receipt of proceeds under our property damage
and business interruption insurance policies related to the fire that occurred
in our styrene unit in September 2005.
Revenues from our acetic acid and
plasticizers operations were $102.2 million for the nine-month period ended
September 30, 2007, and $111.5 million for the nine-month period ended
September 30, 2006. This decrease in revenues was due to a 44% decrease in
plasticizer revenues offset by a 10% increase in acetic acid revenues. The
increase in acetic acid revenues in 2007 was due to increased sales volumes and
profit sharing payments. The decrease in plasticizers revenues in 2007 was
primarily due to the permanent shut down of the oxo alcohols unit in the second
half of 2006.
Revenues from our styrene operations
were $556.6 million for the nine-month period ended September 30,
2007, an increase of 52% over the $365.5 million in revenues we received
from these operations for the nine-month period ended September 30, 2006.
This increase in revenues resulted primarily from an increase in our styrene
sales volumes, largely attributable to the fact that our styrene unit was shut
down in the first quarter of 2006 to repair the damage caused by the
September 2005 fire. As a part of normal recurring operations, each of our
manufacturing units is completely shut down from time to time, for a period
typically lasting two to four weeks, to replace catalysts and perform major
maintenance work required to sustain long-term production. These periods are
commonly referred to as “turnarounds” or “shutdowns.” While actual timing is
subject to a number of variables, turnarounds of our styrene unit typically
occur every two to three years. As our styrene production facility was already
shut down in the first quarter of 2006 to repair the damage caused by the
September 2005 fire discussed above, we decided to perform our normal
recurring styrene turnaround earlier than planned. We expense the costs of
turnarounds as they are incurred. As expenses
16
for turnarounds,
especially for our styrene unit, can be significant, the impact of turnarounds
can be material for financial reporting periods during which the turnarounds
actually occur. During the first quarter of 2006, we incurred approximately
$9 million of expenses associated with this turnaround of our styrene unit.
During the nine-month period ended September 30, 2007, prices for benzene and
ethylene, the two primary raw materials required for styrene production,
increased 17% and decreased 11%, respectively, from the prices we paid for these
products in the same period in 2006. The average price we paid for natural gas
in the nine-month period ended September 30, 2007 increased 4% from the
average price we paid for natural gas during the same period in 2006.
Selling, general
and administrative expenses
Our selling, general and administrative
expenses were $11.0 million for the nine-month period ended
September 30, 2007, and were $6.3 million for the nine-month period
ended September 30, 2006. This increase in 2007 was due in large part to an
increase in bad debt expense of $2.2 million in connection with the blend
gas dispute with BP Chemicals and our incurring approximately $0.8 million in
professional fees in connection with our pursuit of potential new business
opportunities. Additionally, there was a severance payment of $0.4 million
made in May 2007.
Other income
(expense)
We recorded $0.8 million in other
expense for the nine-month period ended September 30, 2007, compared to the
$15.7 million in other income we recorded for the nine-month period ended
September 30, 2006. The other expense recorded for the 2007 period resulted from
a write-down of one of our investments to its fair value. The other income
recorded for the 2006 period primarily consisted of the settlement of claims and
payments received under our property damage and business interruption insurance
policies related to the fire that occurred in our styrene unit in September
2005.
Interest and debt
related expenses, net of interest income
Our interest expense was
$11.7 million for the first nine months of 2007 and $7.6 million for
the first nine months of 2006. This increase in 2007 was associated with higher
debt levels after our debt refinancing that occurred in the first quarter of
2007, partially offset by a $0.8 million increase in interest income due to
higher average cash balances.
Provision for
income taxes
During the nine-month period ended
September 30, 2007, we recorded net tax expense of zero from continuing
operations, compared to the $5.8 million provision for income taxes from
continuing operations we recorded for the nine-month period ended
September 30, 2006. This difference is due to our recording of a tax
provision for the pre-tax income in 2006. In the fourth quarter of 2006, we
concluded that a valuation allowance was needed against our federal deferred tax
assets. For the nine month period ended September 30, 2007, the tax benefit
from our operating losses was fully offset by a related change in the valuation
allowance resulting in an effective tax rate of zero.
Liquidity and
Capital Resources
On March 1, 2007, we commenced an
offer to repurchase all of our outstanding 10% Senior Secured Notes due 2007
(our “Old Secured Notes”) totaling $100.6 million (our “tender offer”).
Concurrently with our tender offer, we solicited consents from the holders of
our Old Secured Notes to, among other things, eliminate certain covenants
contained in the indenture governing our Old Secured Notes and related security
documents. On March 15, 2007, after receiving enough consents from the
holders of our Old Secured Notes, we and Sterling Chemicals Energy, Inc., one of
our wholly-owned subsidiaries, and the trustee for our Old Secured Notes entered
into a supplemental indenture amending the indenture and the related security
documents to eliminate most of the restrictive covenants contained therein, as
well as certain events of default and repurchase rights. These amendments became
effective when we accepted for purchase the Old Secured Notes held by the
consenting holders pursuant to our tender offer and paid those holders an
aggregate of $0.1 million in consent fees. Our tender offer expired at 12:00
midnight, New York City time, on March 28, 2007. We accepted for repurchase
$58 million in aggregate principal amount of Old Secured Notes which were
validly tendered prior to the expiration of our tender offer, and we repurchased
those Old Secured Notes and paid the accrued interest thereon, on March 30,
2007. On March 27, 2007, we issued a notice of redemption for all of our
Old Secured Notes that were not tendered pursuant to our tender offer and, on
April 27, 2007, we purchased those remaining Old Secured Notes for an
aggregate amount equal to $44 million, which included $1.5 million in
accrued interest.
On March 26, 2007, we entered into
a purchase agreement (the “Purchase Agreement”) with respect to the sale of
$150 million aggregate principal amount of 10 1/4% Senior Secured Notes
due 2015 (our “New Secured Notes”) to Jefferies & Company, Inc. and CIBC
World Markets Corp., as initial purchasers. Sterling Chemicals Energy, Inc.
(“Sterling Energy”) is also a party to the Purchase Agreement as a guarantor. On
March 29, 2007, we completed a private offering of our New Secured Notes
17
pursuant to the
Purchase Agreement. In connection with this offering, we entered into an
indenture (our “New Indenture”) dated March 29, 2007 among us, Sterling
Energy, as guarantor, and U. S. Bank National Association, as trustee and
collateral agent. On August 30, 2007, we filed an exchange offer
registration statement to exchange our New Secured Notes for a new issue of
substantially identical debt securities registered under the Securities Act and
subsequently amended the registration statement on October 17, 2007.
Pursuant to a registration rights agreement among us, Sterling Energy and the
initial purchasers, we have agreed to use commercially reasonable efforts to
(i) cause the registration statement to become effective by
December 24, 2007, and (ii) complete the exchange offer within
50 days of the effective date of the registration statement. If we cannot
effect the exchange offer within the time periods above, we will be required to
file a shelf registration statement for the resale of the New Secured Notes, as
well as in certain other circumstances. If we do not comply with our obligations
under the registration rights agreement, the interest rate on our New Secured
Notes will increase 0.25% per annum for the first 90 days after such
failure and increase by an additional 0.25% per annum at the beginning of each
subsequent 90-day period if such failure continues, subject to a maximum
increase of 1.0% per annum which would cease to accrue at such time as we are in
compliance with our obligations under the registration rights agreement.
Our New Indenture contains affirmative
and negative covenants and customary events of default, including payment
defaults, breaches of covenants and certain events of bankruptcy, insolvency and
reorganization, but does not require us to satisfy any financial maintenance
tests or maintain any financial ratios. If an event of default, other than an
event of default triggered upon certain bankruptcy events, occurs and is
continuing, the trustee under our New Indenture, or the holders of at least 25%
in principal amount of outstanding New Secured Notes, may declare our New
Secured Notes to be due and payable immediately. Upon an event of default, the
trustee may also take actions to foreclose on the collateral securing our New
Secured Notes, subject to the terms of an intercreditor agreement dated
March 29, 2007 among us, Sterling Energy, the trustee and The CIT
Group/Business Credit, Inc.
Interest is due on our New Secured
Notes on April 1 and October 1 of each year, with our first interest payment
having been made on October 1, 2007. Our New Secured Notes, which mature on
April 1, 2015, are senior secured obligations and rank equally in right of
payment with all of our existing and future senior indebtedness. Subject to
specified permitted liens, our New Secured Notes are secured (i) on a first
priority basis by all of our and Sterling Energy’s fixed assets and certain
related assets, including, without limitation, all property, plant and
equipment, and (ii) on a second priority basis by all of our and Sterling
Energy’s other assets, including, without limitation, accounts receivable,
inventory, capital stock of our domestic restricted subsidiaries (including
Sterling Energy), intellectual property, deposit accounts and investment
property.
On December 19, 2002, we
established our Revolving Credit Agreement with The CIT Group/Business Credit,
Inc., as administrative agent and a lender, and certain other lenders (our
“revolving credit facility”). Under our revolving credit facility, we and
Sterling Energy are co-borrowers and are jointly and severally liable for any
indebtedness thereunder. Our revolving credit facility is secured by first
priority liens on all of our accounts receivable, inventory and other specified
assets, as well as all of the issued and outstanding capital stock of Sterling
Energy. On March 29, 2007, we amended and restated our revolving credit
facility to, among other things, extend the term of our revolving credit
facility until March 29, 2012, reduce the maximum commitment thereunder to
$50 million, make certain changes to the calculation of the borrowing base
and lower the interest rates and fees charged thereunder. Borrowings under our
revolving credit facility now bear interest, at our option, at an annual rate of
either a base rate plus 0.0% to 0.50% or the LIBOR rate plus 1.50% to 2.25%,
depending on our borrowing availability at the time. We are also required to pay
an aggregate commitment fee of 0.375% per year (payable monthly) on any unused
portion. Available credit under our revolving credit facility is subject to a
monthly borrowing base of 85% of eligible accounts receivable plus 65% of
eligible inventory. As of September 30, 2007, our borrowing base exceeded
the maximum commitment under our revolving credit facility, making the total
credit available under our revolving credit facility $50 million. This
monetization of accounts receivable and inventory associated with the exit from
our styrene business previously discussed, is expected to decrease our borrowing
base. As a result of the decrease in our borrowing base, total credit available
under our revolving credit facility is expected to be between $10 million
and $20 million after shut down of the styrene facility. As of
September 30, 2007, there were no loans outstanding under our revolving
credit facility, and we had $8 million in letters of credit outstanding,
resulting in borrowing availability of $42 million. Pursuant to Emerging
Issues Task Force (“EITF”) Issue No. 95-22, “Balance Sheet Classification
of Borrowings under Revolving Credit Agreements That Include Both a Subjective
Acceleration Clause and a Lock-Box Arrangement,” any balances outstanding under
our revolving credit facility are classified as current portion of long-term
debt.
Our revolving credit facility contains
numerous covenants and conditions, including, but not limited to, restrictions
on our ability to incur indebtedness, create liens, sell assets, make
investments, make capital expenditures, engage in mergers and acquisitions and
pay dividends. Our revolving credit facility also includes various circumstances
and conditions that would, upon their occurrence and subject in certain cases to
notice and grace periods, create an event of default thereunder.
Our liquidity (i.e., cash and cash
equivalents plus total credit available under our revolving credit facility) was
$71 million at September 30, 2007, a decrease of $19 million
compared to our liquidity at December 31, 2006. This decrease was primarily
due to the reduction in our revolving credit facility’s maximum commitment
level, discussed above. We believe that our cash on hand,
18
credit available under
our revolving credit facility and the increase in liquidity resulting from the
$60 million INEOS NOVA payment and the working capital reduction due to the
shutdown of our styrene plant, will be sufficient to meet our short-term and
long-term liquidity needs for the reasonably foreseeable future. We continue to
pursue our strategic growth initiatives and are currently exploring
opportunities which may require additional capital requirements beyond our
contribution of certain of our assets and management expertise and are
evaluating these projects and their required capital investment.
Working
Capital
Our working capital was
$128 million on September 30, 2007, an increase of $38 million
from our working capital of $90 million on December 31, 2006. This
increase in working capital resulted primarily from an increase in accounts
receivable due to increased styrene sales during the nine-months ended
September 2007.
Cash
Flow
Net cash used in our operations was
$27 million for the first nine months of 2007, compared to the
$7 million in net cash used by our operations during the first nine months
of 2006. This reduction in net cash flow in the first nine months of 2007 was
due in large part to an increase in accounts receivable during the first nine
months of 2007 compared to the first nine months of 2006. Net cash flow used in
our investing activities was $6 million during the first nine months of
2007, compared to the $8 million of net cash flow used in our investing
activities during the first nine months of 2006. Cash flow provided by financing
activities was $41 million in the first nine months of 2007 due to our debt
refinancing discussed above.
Capital
Expenditures
Our capital expenditures were
$6 million during the first nine months of 2007 and $10 million during
the first nine months of 2006. We expect our capital expenditures for the
remainder of 2007 to be approximately $4 million, primarily for routine
safety, environmental and replacement capital.
Contractual Cash
Obligations
As of September 30, 2007, there
have been two significant changes to the contractual obligations disclosed in
our Annual Report on Form 10-K for the year ended December 31, 2006. We
increased our long-term debt from $101 million to $150 million in
March 2007, which resulted in a change in maturity date from
December 2007 to March 2015 and an increase in our corresponding
interest payments of approximately $5 million per year. Additionally, we
have amended certain of our employee benefit plans in 2007, which is expected to
result in a reduction of approximately $1 million per year in benefits payments
under the plans.
Critical Accounting
Policies, Use of Estimates and Assumptions
The preparation of financial statements
in conformity with generally accepted accounting principles requires management
to make estimates and assumptions that affect the amounts reported in the
condensed consolidated financial statements and related notes. Actual results
could differ from those estimates. On an ongoing basis, we review our estimates,
including those related to the allowance for doubtful accounts, recoverability
of long-lived assets, deferred tax asset valuation allowance, litigation,
environmental liabilities, pension and post-retirement benefits and various
other operating allowances and accruals, based on currently available
information. Changes in facts and circumstances may alter such estimates and
affect our results of operations and financial position in future periods. Other
than the adoption of Financial Accounting Standards Board (the “FASB”)
Interpretation No. 48, “Accounting for Uncertainty in Income Taxes–an
interpretation of FASB Statement No. 109” discussed in Note 8 to the
consolidated financial statements and the changes to our pension plan and other
postretirement benefit plan discussed in Note 9 to the consolidated financial
statements , there have been no material changes or developments in our
evaluation of the accounting estimates or the underlying assumptions or
methodologies that we believe to be critical accounting policies disclosed in
our Annual Report on Form 10-K for the fiscal year ended December 31, 2006.
New Accounting
Standards
In September 2006, the FASB issued
Statement of Financial Accounting Standards No. 157, “Fair Value
Measurements” (“SFAS No. 157”). SFAS No. 157 defines fair value,
establishes a framework for measuring fair value and expands disclosure about
fair value measurement. SFAS No. 157 is effective for interim and annual
reporting periods beginning after November 15, 2007. We do not believe the
adoption of SFAS No. 157 will have a material impact on our financial
statements.
In February 2007, the FASB issued
Statement of Financial Accounting Standards No. 159, “The Fair Value Option
for Financial Assets and Financial Liabilities” (“SFAS No. 159”).
SFAS No. 159, which amends SFAS No. 115, allows certain
19
financial assets and
liabilities to be recognized, at our election, at fair market value, with any
gains or losses for the period recorded in the statement of operations.
SFAS No. 159 is effective for fiscal years beginning after
November 15, 2007. We do not believe the adoption SFAS No. 159
will have a material impact on our financial statements.
In June 2007, the FASB ratified
EITF Issue No. 06-11, “Accounting for Income Tax Benefits of Dividends on
Share-Based Payment Awards” (“EITF 06-11”), which requires income tax benefits
from dividends or dividend equivalents that are charged to retained earnings and
are paid to employees for equity classified nonvested equity shares, nonvested
equity share units and outstanding equity share options to be recognized as an
increase in additional paid-in capital and to be included in the pool of excess
tax benefits available to absorb potential future tax deficiencies on
share-based payment awards. EITF 06-11 will become effective beginning in the
first quarter of 2008. We do not expect the adoption of EITF 06-11 to have a
material impact on our financial statements.
Item 3.
Quantitative and Qualitative Disclosures about Market Risk
Our financial results can be affected
by volatile changes in raw materials, natural gas and finished product sales
prices. Borrowings under our revolving credit facility bear interest, at our
option, at an annual rate of either a base rate plus 0.0% to 0.50% or the LIBOR
rate plus 1.50% to 2.25%, depending on our borrowing availability at the time.
There were no borrowings under our revolving credit facility during the third
quarter of 2007. Our $150 million of New Secured Notes bear interest at an
annual rate of 101/4%, payable
semi-annually on April 1 and October 1 of each year. The fair value of our New
Secured Notes is based on their quoted price, which may vary in response to
changing interest rates. As of September 30, 2007, the fair value of our
New Secured Notes was approximately $154 million.
Item 4.
Controls and Procedures
We maintain disclosure controls and
procedures that are designed to ensure that information required to be disclosed
in our reports under the Securities Exchange Act of 1934, as amended (the
“Exchange Act”), is recorded, processed, summarized and reported within the time
periods specified in the rules and forms of the Securities and Exchange
Commission, and that such information is accumulated and communicated to our
management, including our Chief Executive Officer and Chief Financial Officer,
as appropriate, to allow timely decisions regarding required disclosure.
Management necessarily applied its judgment in assessing the costs and benefits
of such controls and procedures which, by their nature, can provide only
reasonable assurance regarding management’s control objectives.
We carried out an evaluation, under the
supervision and with the participation of our management, including our Chief
Executive Officer and Chief Financial Officer, of the effectiveness of the
design and operation of our disclosure controls and procedures pursuant to
Exchange Act Rule 13a-15, as of the end of the fiscal period covered by this
report on Form 10-Q. Based upon that evaluation, our Chief Executive Officer and
our Chief Financial Officer concluded that our disclosure controls and
procedures are effective in timely alerting them to material information
relating to us (including our consolidated subsidiaries) that is required to be
disclosed in our Exchange Act reports. In connection with our evaluation, no
changes were identified in our internal controls over financial reporting that
occurred during the three months ended September 30, 2007 that materially
affected, or are reasonably likely to materially affect, our internal controls
over financial reporting.
Beginning with our Annual Report on
Form 10-K for 2007, we will be subject to the provisions of Section 404 of
the Sarbanes-Oxley Act that require an annual management assessment of our
internal controls over financial reporting.
20
PART II.
OTHER
INFORMATION
Item 1.
Legal Proceedings
The information under “Legal
Proceedings” in Note 7 to the consolidated financial statements included in
Item 1 of Part I of this report is hereby incorporated by reference.
Item 6.
Exhibits
The following are filed or furnished as
part of this Form 10-Q:
| |
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| Exhibit |
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| Number |
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Description of Exhibit |
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**10.1+ |
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- |
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Second Amendment to the Sterling Chemicals, Inc.
Amended and Restated Salaried Employees’ Pension Plan. |
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**10.2 |
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- |
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Amended and Restated Hourly Paid Employees’
Pension Plan. |
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**10.3 |
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- |
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Sterling Chemicals, Inc. Comprehensive Welfare
Benefit Plan. |
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10.4++
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- |
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Agreement for the Exclusive Supply of Styrene by
and between Sterling Chemicals, Inc. and NOVA Chemicals Inc., dated
September 17, 2007 (incorporated by reference from Exhibit 10.20
to Amendment No. 1 to our Form S-4 Registration Statement
(Registration No. 333-145803) filed on October 17, 2007). |
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**15.1 |
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- |
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Letter of Deloitte & Touche LLP regarding
unaudited interim financial information. |
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**31.1 |
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- |
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Rule 13a-14(a) Certification of the Chief
Executive Officer |
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**31.2 |
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- |
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Rule 13a-14(a) Certification of the Chief
Financial Officer |
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**32.1 |
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- |
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Section 1350 Certification of the Chief
Executive Officer |
|
**32.2 |
|
- |
|
Section 1350 Certification of the Chief
Financial Officer |
|
|
|
| ** |
|
Filed or furnished herewith |
| |
| + |
|
Management contracts or compensatory plans or arrangements. |
| |
| ++ |
|
Portions of the exhibit have been omitted and filed separately with
the Securities and Exchange Commission pursuant to a request for
confidential treatment. |
21
SIGNATURES
Pursuant to the requirements of the
Securities Exchange Act of 1934, as amended, the Registrant has duly caused this
report to be signed on its behalf by the undersigned thereunto duly authorized.
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STERLING CHEMICALS, INC. (Registrant) |
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Date: November 13,
2007 |
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By |
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/s/ RICHARD K. CRUMP
Richard
K. Crump President and Chief Executive Officer |
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Date: November 13,
2007 |
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By |
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/s/ JOHN R. BEAVER |
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John R. Beaver Senior Vice
President-Finance and Chief Financial Officer (Principal Financial
Officer) |
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22
EXHIBIT INDEX
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|
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|
| Exhibit |
|
|
|
|
| Number |
|
|
|
Description of Exhibit |
|
|
|
|
|
|
|
**10.1+ |
|
- |
|
Second Amendment to the Sterling Chemicals, Inc.
Amended and Restated Salaried Employees’ Pension Plan. |
|
**10.2 |
|
- |
|
Amended and Restated Hourly Paid Employees’
Pension Plan. |
|
**10.3 |
|
- |
|
Sterling Chemicals, Inc. Comprehensive Welfare
Benefit Plan. |
|
10.4++ |
|
- |
|
Agreement for the Exclusive Supply of Styrene by
and between Sterling Chemicals, Inc. and NOVA Chemicals Inc., dated
September 17, 2007 (incorporated by reference from Exhibit 10.20
to Amendment No. 1 to our Form S-4 Registration Statement
(Registration No. 333-145803) filed on October 17, 2007). |
|
**15.1 |
|
- |
|
Letter of Deloitte & Touche LLP regarding
unaudited interim financial information. |
|
**31.1 |
|
- |
|
Rule 13a-14(a) Certification of the Chief
Executive Officer |
|
**31.2 |
|
- |
|
Rule 13a-14(a) Certification of the Chief
Financial Officer |
|
**32.1 |
|
- |
|
Section 1350 Certification of the Chief
Executive Officer |
|
**32.2 |
|
- |
|
Section 1350 Certification of the Chief
Financial Officer |
|
|
|
| ** |
|
Filed or furnished herewith |
| |
| + |
|
Management contracts or compensatory plans or arrangements. |
| |
| ++ |
|
Portions of the exhibit have been omitted and filed separately with
the Securities and Exchange Commission pursuant to a request for
confidential treatment. |